1 Scope
NOTE This standard covers air-cooled condensing units (ACCUs) furnished as the remote outdoor section of a split direct-expansion (DX) cooling system. (1.1)
NOTE The condensing unit comprises one or more compressors, air-cooled condenser coil(s), condenser fan(s), refrigerant-circuit accessories, and integral controls in a weatherproof outdoor cabinet. It rejects heat from a refrigerant circuit whose evaporator is located elsewhere — in an indoor fan-coil unit, a DX air handler, a refrigerated display coil, or a process cooling coil — and is joined to that evaporator by field-installed refrigerant piping. (1.2)
NOTE Capacities covered range from approximately 1.5 tons (18,000 Btu/h) to 130+ tons (1,560,000 Btu/h) nominal, with the common light-commercial and commercial range falling between 3 and 25 tons. (1.3)
NOTE This standard applies to single-circuit and dual-circuit units with scroll, reciprocating, or screw compressors, and to both cooling-only units and heat-pump condensing units operating in the cooling mode. (1.4)
NOTE This standard applies to rooftop-mounted, ground-level pad-mounted, and wall-bracket-mounted installations on commercial buildings, light-industrial facilities, retail spaces, server rooms, and similar occupancies. (1.5)
1.6The condensing unit and its matched evaporator section shall be furnished as an AHRI-certified matched system where the energy code requires matched-system efficiency ratings.
NOTE The obligation to verify matched ratings appears as a clause under Quality Assurance. (1.7)
NOTE The following are outside the scope of this standard and are governed elsewhere. (1.8)
- Self-contained packaged rooftop units (RTUs) and matched split-system sets where the condenser and evaporator ship as one selection — see Split System Air Conditioners.
- Chiller systems using water or glycol as the secondary coolant — see Chillers.
- Refrigerant piping design, materials, insulation, traps, oil return, and field charge-add quantities — see Refrigerant Piping.
- HVAC thermostats, DDC controllers, and building-automation tie-ins — see Hvac Controls Instrumentation.
- Duct-connected distribution downstream of the air handler — see Duct Accessories.
- Low-temperature refrigeration condensing units serving walk-in coolers, freezers, or display cases.
- Evaporative or water-cooled condenser sections, governed by cooling-tower and evaporative-condenser standards.
2 Referenced Standards
2.1Equipment, materials, ratings, and installation shall comply with the latest adopted edition of each of the following standards and codes unless a specific edition is cited herein or in the adopted local code.
2.2Where referenced standards conflict, the more stringent requirement shall govern unless the Engineer of Record directs otherwise in writing.
| Standard |
Title |
| AHRI 365 |
Performance Rating of Commercial and Industrial Unitary Air-Conditioning and Heat Pump Condensing Units (2024) |
| AHRI 1365 |
Performance Rating of Commercial and Industrial Unitary Condensing Units (SI companion to AHRI 365) |
| AHRI 340/360 |
Performance Rating of Commercial and Industrial Unitary Air-Conditioning and Heat Pump Equipment (2022) |
| UL 60335-2-40 |
Safety of Electrical Heat Pumps, Air-Conditioners and Dehumidifiers (Part 2-40) |
| ASHRAE 15 |
Safety Standard for Refrigeration Systems (2022) |
| ASHRAE 34 |
Designation and Safety Classification of Refrigerants (2022) |
| ASHRAE 90.1 |
Energy Standard for Sites and Buildings Except Low-Rise Residential Buildings (2022) |
| NFPA 70 |
National Electrical Code (Article 440, Air-Conditioning and Refrigerating Equipment) |
| NFPA 70 |
National Electrical Code (Article 430, Motors, Motor Circuits, and Controllers) |
| IMC |
International Mechanical Code (2024) |
| 10 CFR 431 |
Energy Efficiency Program for Certain Commercial and Industrial Equipment |
| ASCE 7 |
Minimum Design Loads and Associated Criteria for Buildings and Other Structures |
3 Submittals
3.1The Contractor shall submit the following Action submittals for review prior to fabrication or release of the equipment order:
- Product data for each condensing unit, including capacity, EER, IEER, refrigerant type and charge, electrical data, and physical dimensions.
- Manufacturer's certified AHRI rating data (AHRI 365 or AHRI 340/360 as applicable) and, where required, AHRI-certified matched-system ratings.
- Wiring diagrams showing factory and field connections, MCA, and MOCP.
- Dimensioned drawings showing service clearances, fan-discharge clearance, point loads, and rigging points.
- Sound power level data by octave band where a sound limit is specified.
- Vibration isolation and seismic restraint details with calculations stamped by a licensed engineer where required by the building code.
☑ Product data (capacity, EER/IEER, refrigerant, electrical)
☑ AHRI certified rating data
☐ AHRI matched-system rating data
☑ Wiring diagrams (MCA / MOCP)
☑ Dimensioned drawings with service clearances
☐ Sound power level data by octave band
☐ Vibration isolation / seismic restraint details
3.2The Contractor shall submit the following Informational submittals:
- Manufacturer's installation, operation, and maintenance instructions.
- Manufacturer's field startup and commissioning checklist.
- Refrigerant charge tables for line-set lengths beyond the rated default.
☑ Installation, operation, and maintenance instructions
☑ Field startup / commissioning checklist
☐ Refrigerant charge tables for extended line sets
3.3The Contractor shall submit the following Closeout submittals before final acceptance:
- Completed manufacturer startup report with measured superheat, subcooling, voltage, and refrigerant charge.
- Warranty certificates registered in the Owner's name.
- As-installed nameplate data for each unit.
☑ Completed startup report (superheat, subcooling, voltage, charge)
☑ Registered warranty certificates
☑ As-installed nameplate data
4 Quality Assurance
4.1Each condensing unit shall be a current production model of a manufacturer regularly engaged in the production of commercial air-cooled condensing equipment.
4.2Each unit shall bear the certification mark of a Nationally Recognized Testing Laboratory (NRTL) for the applicable safety standard.
4.3Units using A2L refrigerants shall be listed to UL 60335-2-40, including factory-provided leak detection and mitigation as required by that standard.
NOTE UL 60335-2-40 replaces the older UL 1995 and is required for A2L refrigerant products (such as R-454B and R-32) under the IMC and UMC 2024 editions. It governs leak detection, refrigerant-concentration mitigation, and ignition-source control specific to mildly flammable refrigerants. (4.4)
4.5Published capacity, EER, and IEER ratings shall be verified against the AHRI certification directory before the contractor's submittal is accepted.
NOTE AHRI 365-2024 sets published-rating tolerances: cooling capacity and EER shall be at least 95% of the published value, and IEER at least 90% of the published value. Verifying the directory listing before acceptance prevents accepting a model whose certified ratings differ from the catalog sheet. (4.6)
4.7Where the energy code requires matched-system efficiency, the condensing unit and the evaporator section it serves shall carry a common AHRI-certified matched-system rating.
4.8Each unit shall receive a 100% factory run test per the AHRI 365 factory test protocol prior to shipment.
5.1Each condensing unit shall be selected to match the cooling capacity and refrigerant circuiting of the DX coil or system it serves at the project design conditions.
NOTE Published AHRI ratings are established at 95°F outdoor dry-bulb and 45°F saturated suction temperature at sea level. Actual delivered capacity falls below the published value at higher altitude and higher outdoor design dry-bulb temperature, so the selection must be derated for the project site rather than read directly from the nameplate tons. (5.2)
5.3The condensing unit capacity shall be derated for site altitude and outdoor design dry-bulb temperature in accordance with the manufacturer's correction tables.
NOTE A rooftop in a hot or high-altitude location (for example Phoenix or Denver) can lose 5% to 15% of nameplate capacity; specifying nominal tons without this correction is a common cause of undersized systems. (5.4)
180001560000
Default: 120000 Btu/h
Per drawings — mechanical equipment schedule
5.5The condensing unit shall meet or exceed the minimum full-load EER required by ASHRAE 90.1 Table 6.8.1 for its capacity range and refrigerant type, as adopted by the local code.
NOTE Representative ASHRAE 90.1-2022 minimum EER values are 11.2 for units below 65,000 Btu/h, 11.0 for 65,000 to 134,999 Btu/h, 10.6 for 135,000 to 239,999 Btu/h, and 9.5 for 240,000 Btu/h and above; the adopted local code year governs the actual threshold and must be confirmed for the project. (5.6)
5.7The condensing unit shall meet or exceed the minimum part-load IEER required by ASHRAE 90.1 and by DOE federal standards (10 CFR 431) for its capacity range.
NOTE Representative DOE minimum IEER values are 12.9 for units 65,000 to 134,999 Btu/h and 12.4 for 135,000 to 239,999 Btu/h, per the rule effective January 2023. A unit can satisfy the full-load EER minimum yet fail the part-load IEER threshold, so both must be checked; verify the effective DOE rule edition for the procurement year. (5.8)
9.514
Default: 11.2 Btu/h per W
1218
Default: 12.9 Btu/h per W
● Code minimum (ASHRAE 90.1 Table 6.8.1)
○ Enhanced / premium efficiency
6 Refrigerant
6.1The refrigerant type shall be specified explicitly and shall match the refrigerant of the evaporator section served.
NOTE The transition from R-410A (an A1 refrigerant) to A2L refrigerants such as R-454B and R-32 is actively underway under the AIM Act, and manufacturers are discontinuing R-410A equipment on a model-by-model basis. New construction should not assume R-410A availability; the specified refrigerant must be procurable for the anticipated equipment order date, and the condensing unit and evaporator must share the same refrigerant. (6.2)
6.3R-22 shall be specified only for like-for-like replacement of existing equipment, never for new installations.
6.4The refrigerant safety classification shall be confirmed against ASHRAE 34, and A2L systems shall comply with the charge limits, ventilation, and mitigation requirements triggered by that classification.
NOTE ASHRAE 34 assigns the safety group (A1, A2L, A2, B2L, and so on) that determines maximum charge per occupied space, ventilation requirements, and whether leak detection and mitigation are mandatory. ASHRAE 15 Table 1 establishes the maximum refrigerant charge for the smallest occupied space served. (6.5)
● R-454B (A2L)
○ R-32 (A2L)
○ R-410A (A1)
○ R-22 (replacement only)
6.6The factory refrigerant charge shall be as listed on the unit nameplate, and field charge shall be added per the manufacturer's table for line-set length beyond the rated default.
NOTE Units are typically factory-charged for a default equivalent line-set length (commonly 25 ft); additional charge for longer line sets, oil-trap requirements, and maximum equivalent length are governed by
Refrigerant Piping and must be coordinated there rather than assumed in this section.
(6.7) 7 Compressor and Refrigerant Circuit
7.1The compressor type shall be selected for the capacity and duty of the application.
NOTE Scroll compressors are the most common choice for commercial units up to roughly 30 tons; reciprocating compressors appear in smaller and legacy units; screw compressors are used in large commercial units above roughly 50 tons. The selection affects part-load behavior, sound, and serviceability. (7.2)
7.3Each compressor shall be a hermetic or semi-hermetic motor-compressor with integral overload and high- and low-pressure protection.
● Scroll
○ Reciprocating
○ Screw
7.4The number of refrigerant circuits shall be selected for the redundancy and staging needs of the application.
NOTE Single-circuit units are simpler and suit smaller or non-critical loads. Dual-circuit units provide capacity redundancy and staging flexibility and are recommended for critical, 24/7, or process facilities such as server rooms, where loss of a single circuit must not take the whole system offline. (7.5)
● Single circuit
○ Dual circuit
7.6The compressor staging and capacity control shall be selected to match the load profile of the system served.
NOTE Options range from on/off single-stage through two-stage compressors, variable-speed condenser fans, and inverter-driven compressors. Variable-speed and inverter control improve part-load efficiency and capacity matching but cost more; the IEER requirement and the load profile drive the choice. (7.7)
● Single-stage (on/off)
○ Two-stage compressor
○ Variable-speed condenser fan
○ Inverter-driven (variable-speed) compressor
7.8Each compressor shall be mounted on integral vibration isolators within the cabinet.
8 Condenser Coil and Fans
8.1The condenser coil shall be of a construction suited to the corrosivity of the installation environment.
NOTE Bare copper-tube aluminum-fin (RTPF) coils are the standard for benign environments. Coastal (saline) and corrosive industrial environments require a protective coating; bare RTPF coils in saline or chemically aggressive air can corrode within two to five years, so coating selection must reflect the actual site exposure. (8.2)
8.3The condenser coil construction and coil coating shall be specified for the site environment.
● Round-tube plate-fin (RTPF), copper tube / aluminum fin
○ All-aluminum microchannel
● None (standard, benign environment)
○ Epoxy / phenolic coating (coastal / corrosive)
○ E-coat (aggressive industrial)
8.4Condenser fans shall be direct-drive propeller fans with permanently lubricated motors and shall be protected by corrosion-resistant fan guards.
8.5Condenser fan motors shall comply with NFPA 70 Article 430 for motor and control-circuit wiring.
9 Low-Ambient Operation
9.1Where the unit will operate in cold weather for year-round cooling, low-ambient head-pressure control shall be specified.
NOTE Standard units are rated to a minimum outdoor ambient of about 55°F. Below that, without low-ambient control, head pressure falls too low and the unit short-cycles or locks out. Year-round process, server-room, and data-center duty requires a low-ambient kit (condenser-fan cycling, fan speed control, or flooded-head-pressure control), typically extending operation to 0°F or down to −20°F. (9.2)
9.3A low-ambient control kit shall be furnished where the lowest expected operating outdoor ambient is below the unit's standard minimum.
● Standard (to 55°F outdoor ambient)
○ Low-ambient kit to 0°F
○ Low-ambient kit to −20°F
10 Sound
10.1Where the unit is located near occupied spaces, operable windows, or residential property lines, a sound power level limit shall be specified.
NOTE Standard units produce roughly 72 to 80 dB(A) re 1 pW; sound-attenuated or low-sound models, with acoustically insulated compressor compartments and low-speed fans, produce roughly 65 to 72 dB(A). Omitting a sound limit where noise sensitivity exists is a frequent source of post-installation complaints and RFIs. (10.2)
10.3The condensing unit sound power level shall not exceed the specified limit when measured per the applicable rating method.
● Standard
○ Sound-attenuated / low-sound
6085
Default: 80 dB(A) re 1 pW
11 Electrical
11.1The condensing unit electrical characteristics shall match the project electrical design as shown on the panel schedule and feeder design.
NOTE The nameplate MCA (minimum circuit ampacity) and MOCP (maximum overcurrent protection) per NEC 440.22 must agree with the electrical engineer's panel schedule and feeder sizing. Mismatches discovered at submittal commonly force circuit resizing RFIs, so the electrical characteristics must be coordinated early. (11.2)
11.3Branch-circuit sizing, overcurrent protection, and the disconnecting means shall comply with NFPA 70 Article 440.
11.4A disconnecting means shall be provided within sight of and readily accessible from the condensing unit.
○ 208-230 V
● 460 V
○ 575 V
● Non-fused disconnect switch
○ Fused disconnect switch
○ Circuit breaker
○ Field-provided disconnect (none factory)
12 Vibration Isolation and Seismic Restraint
12.1Vibration isolation shall be selected for the structural sensitivity of the supporting structure.
NOTE Integral rubber isolators are standard and adequate for most slab and grade installations. Spring isolators are used where the supporting structure is sensitive to transmitted vibration, such as lightweight roof framing over occupied spaces. (12.2)
● Integral rubber isolators (standard)
○ Spring isolators
12.3In Seismic Design Category C and above, seismic restraint complying with ASCE 7 shall be provided.
NOTE Most standard units ship with rubber isolators only, which do not by themselves satisfy ASCE 7 anchorage requirements. Supplemental seismic restraint clips or snubbers and an anchorage detail are required, and the detail must be engineered for the applicable Seismic Design Category. (12.4)
12.5Seismic anchorage shall be designed by a licensed engineer where required by the building code.
○ None (SDC A/B)
○ Seismic restraint clips / snubbers (SDC C and above)
Per drawings — structural drawings / geotechnical report (deferred by default)
13 Testing and Commissioning
13.1Each unit shall be field commissioned per the manufacturer's startup checklist before acceptance.
13.2Field commissioning shall verify and record refrigerant charge, superheat, subcooling, and supply electrical characteristics.
NOTE Target field readings are typically 8°F to 12°F suction superheat, 8°F to 12°F subcooling, and a phase-voltage imbalance below 2%. Recorded values outside the manufacturer's acceptance band indicate an improper charge, line-set, or electrical condition that must be corrected before acceptance. (13.3)
13.4The phase-voltage imbalance measured at startup shall not exceed 2%.
13.5The system refrigerant circuit shall be evacuated and leak-tested before charging in accordance with the manufacturer's instructions and Refrigerant Piping. 14 Installation
14.1The condensing unit shall be installed level on its support with the manufacturer's required service and airflow clearances maintained.
NOTE Representative clearances are 18 to 24 in. on non-service sides, 36 in. on the service/access side, and 48 to 60 in. above the fan discharge; these vary by model and jurisdiction and must be taken from the approved submittal. Clearances must not conflict with rooftop fire-egress or AHJ working-space requirements, which should be checked against the roof plan during design development. (14.2)
14.3Required service and airflow clearances shall be coordinated with the equipment pad or curb layout and verified against the architectural and structural drawings.
14.5Refrigerant piping between the condensing unit and the evaporator section shall be designed and installed per Refrigerant Piping, including maximum line-set length, oil-trap locations, and field charge-add quantities. NOTE These quantities are not part of the condensing-unit section and must be explicitly delegated to the piping standard; the design also must confirm maximum equivalent line-set length (commonly up to 150 to 200 ft with oil traps) and maximum equivalent height difference (commonly 50 ft without special piping) for the selected unit. (14.6)
14.7The condensing unit shall be installed on a pad, curb, or wall bracket suitable for the unit weight and the mounting method shown.
○ Rooftop curb / rail
● Ground-level concrete pad
○ Wall bracket
15 Delivery, Storage, and Handling
15.1Units shall be delivered with the factory refrigerant holding charge intact and shall be inspected for shipping damage on receipt.
15.2Units shall be stored upright, protected from weather and physical damage, and shall not be operated until system commissioning.
15.3Units shall be rigged and set using the manufacturer's designated lifting points only.
16 Warranty
16.1The manufacturer shall warrant the complete condensing unit against defects in materials and workmanship for a minimum of one year from the date of substantial completion.
NOTE A separate extended compressor warranty is commonly available and frequently required by owners for critical or 24/7 facilities; where required it should be specified explicitly, as the standard parts warranty period and the compressor warranty period often differ. (16.2)
16.3The compressor shall carry the extended warranty period specified for the project.
● 1 year (standard parts)
○ 5 years
○ 10 years
17 Spare Parts
17.1The Contractor shall furnish the manufacturer's recommended spare parts as specified for the project.
☐ One spare set of condenser fan motors
☑ One spare set of contactors / control relays
☐ Spare high/low pressure controls
☐ A2L leak-detection sensor (where applicable)