Dust and Fume Collection Systems

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Revision 2 · Aug 26, 2026 +23 −7

Corpus sync: neutrality remakes, note hygiene, datasheet relocation, transformer-split cross-refs
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---
title: Dust and Fume Collection Systems
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step: 50
setpoints:
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step: 100
setpoints:
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default: 4000
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step: 1
setpoints:
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default: 25
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# Air-Material Separator {toc}
## The collector is the heart of the system, and its type is the central selection. The choice among pulse-jet cartridge, pulse-jet baghouse, cyclone, wet scrubber, and electrostatic precipitator is driven by particle size, dust load, moisture, stickiness, temperature, and the combustibility of the stream. The pulse-jet cartridge collector is the 80% case for general industrial and welding fume; baghouses dominate high-volume wood, grain, and chemical dust; cyclones serve as coarse pre-separators ahead of a fabric filter; wet scrubbers quench sticky, hygroscopic, or readily ignitable dusts. {note}
+## The collector is the heart of the system, and its type is the central selection. The choice among pulse-jet cartridge, pulse-jet baghouse, cyclone, wet scrubber, and electrostatic precipitator is driven by particle size, dust load, moisture, stickiness, temperature, and the combustibility of the stream. The pulse-jet cartridge collector is the most common choice for general industrial and welding fume; baghouses dominate high-volume wood, grain, and chemical dust; cyclones serve as coarse pre-separators ahead of a fabric filter; wet scrubbers quench sticky, hygroscopic, or readily ignitable dusts. {note}
## The collector type shall be selected for the particle-size distribution, dust load, moisture, temperature, and combustibility of the stream it serves.
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default: 6
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default: 2
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setpoints:
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default: 100
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default: 3
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default: 10
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## Recirculated air shall pass through a secondary after-filter of MERV 16 or HEPA before return to occupied space.
## Recirculation shall not be used for a toxic dust prohibited from recirculation by OSHA 29 CFR 1910.94 without written AHJ approval.
## The design capture efficiency shall maintain employee exposures at or below 50% of the applicable OSHA PEL as an engineering-control margin.
## The exposure benchmarks that drive the design — total nuisance particulate 15 mg/m³ TWA and respirable 5 mg/m³, respirable crystalline silica 50 µg/m³ TWA, and general welding fume 5 mg/m³ TWA — are PEL ceilings, not targets; the system is sized to hold the breathing zone well below them. {note}
```datasheet
label: Secondary after-filter (recirculation only)
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```
+## Recirculation shall not be used for a toxic dust prohibited from recirculation by OSHA 29 CFR 1910.94 without written AHJ approval.
+
+## The design capture efficiency shall maintain employee exposures at or below 50% of the applicable OSHA PEL as an engineering-control margin.
+
```datasheet
label: Governing exposure limit for capture design
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```
+## The exposure benchmarks that drive the design — total nuisance particulate 15 mg/m³ TWA and respirable 5 mg/m³, respirable crystalline silica 50 µg/m³ TWA, and general welding fume 5 mg/m³ TWA — are PEL ceilings, not targets; the system is sized to hold the breathing zone well below them. {note}
+
# Testing {toc}
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- Spare access-door and hopper gaskets
```

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