SynC · Editorial revision
Water Storage Tanks
Revision1
EditedOct 12, 2026
StatusCurrent
Contents
- 1Scope
- 2Referenced Standards
- 3Submittals
- 3.1Action Submittals
- 3.2Informational Submittals
- 3.3Closeout Submittals
- 4Quality Assurance
- 4.1Manufacturer and Erector Qualifications
- 4.2Welding and Inspection Personnel
- 4.3Prestressed Concrete Tank System
- 4.4Drinking Water Contact
- 4.5Regulatory Review
- 5Tank Service and Configuration
- 5.1Stored Water Service
- 5.2Tank Construction Type
- 5.3Capacity and Dimensions
- 5.4Roof Type
- 6Structural Design Basis
- 6.1Loads and Design Standard
- 6.2Seismic Design
- 6.3Shell Anchorage
- 6.4Foundation Interface
- 7Welded Steel Tanks
- 7.1Welded Steel Construction
- 7.2Welded Steel Design Method
- 7.3Welded Steel Elevated Tanks
- 7.4Shell Plate Joints and Welding
- 8Bolted Steel Tanks
- 8.1Bolted Steel Construction
- 9Prestressed Concrete Tanks
- 9.1Prestressed Concrete Construction
- 10Appurtenances
- 10.1Inlet and Outlet
- 10.2Overflow and Drain
- 10.3Access Openings
- 10.4Vents
- 10.5Ladders, Platforms, and Fall Protection
- 10.6Mixing
- 10.7Level Indication and Instrument Connections
- 10.8Cathodic Protection Provisions
- 10.9Electrical and Antenna Mounts
- 11Coatings and Linings
- 11.1Coating Responsibility and Standards
- 11.2Inside Coating System
- 11.3Outside Coating System
- 11.4Shop and Field Application Sequence
- 11.5Bolted Tank Factory Coating Repair
- 11.6Prestressed Concrete Tank Surface Treatments
- 12Inspection and Testing
- 12.1Weld Inspection
- 12.2Hydrostatic Test
- 12.3Disinfection
- 13Erection and Installation
- 14Delivery, Storage, and Handling
- 15Warranty
- 16Spare Parts
View changes in this revision Revision history
Current revision. This is editorial revision 1, the current text of this standard. Read it on the standard's page.
Initial publication
1 Scope
NOTE This standard covers the water storage tank as a product: the shell, bottom, roof, and their supports from the top of the foundation up, the riser and the inlet and outlet piping inside the tank, the flexible connection at the foundation, the overflow, drain, manways, hatches, vents, ladders, platforms, handrails, and fall protection anchorages mounted on the tank, the mixing system where one is selected, the mechanical level indicator, the stilling well and the connections that serve the level instrument, the fittings and sleeves that serve the cathodic protection system, the obstruction lighting and antenna mounts, the inside and outside coating systems, the weld inspection and the hydrostatic test, and the disinfection of the completed tank before it is placed in service. (1.1)
NOTE Five constructions are covered, each under its own AWWA standard: the welded carbon steel ground storage reservoir, standpipe, and elevated tank under AWWA D100, the composite elevated tank whose steel tank stands on a concrete pedestal under AWWA D107, the factory-coated bolted carbon steel tank under AWWA D103, the wire- and strand-wound circular prestressed concrete tank under AWWA D110, and the tendon-prestressed concrete tank under AWWA D115. The construction type is the first selection on the datasheet, and the articles for each construction apply only where that construction is selected. (1.2)
NOTE This standard is read with Common Work Results ProcessCommon Work Results for Process EquipmentResolves to the current adopted revision.sync/common-work-results-process, the umbrella for the process discipline, which carries the submittal register, the process equipment data sheet, manufacturer qualifications, the drinking water contact certifications, the factory test witnessing policy, the manufacturer's field services, nameplates, the anchorage basis, the vibration and airborne noise acceptance, startup, the field test rules, warranty, and the spare parts basis. Nothing in those provisions is restated here. (1.3)
NOTE The capacity, the dimensions, the elevations, and the foundation of each tank are the Engineer of Record's design and are recorded on the drawings; the structural design of the shell, the roof, and the anchorage to the stated loads is a delegated design the tank manufacturer performs and seals. This standard specifies what the tank is and how it is proven, and it adds no design requirement of its own. (1.4)
NOTE The following are governed elsewhere and are outside this standard. (1.5)
- Cast-in-place concrete tanks, clearwells, contact tanks, and basins that hold water by the concrete and its joints under ACI 350 (Water Retaining Concrete StructuresWater-Retaining Concrete StructuresResolves to the current adopted revision.sync/water-retaining-concrete-structures)
- The concrete and reinforcement of a composite elevated tank pedestal and of every tank foundation, placed to the tank manufacturer's loads and the Engineer of Record's design (Cast In Place ConcreteCast-in-Place ConcreteResolves to the current adopted revision.sync/cast-in-place-concrete and Concrete ReinforcementConcrete ReinforcementResolves to the current adopted revision.sync/concrete-reinforcement); the anchor rods cast into the foundation (Structural Steel Anchor BoltsAnchor Rods and Embedded SteelResolves to the current adopted revision.sync/structural-steel-anchor-bolts)
- Excavation, construction dewatering, and backfill around the foundation (EarthworkEarthworkResolves to the current adopted revision.sync/earthwork)
- The interior and bottom-exterior cathodic protection system under AWWA D104, NACE SP0196, and NACE SP0388, including the anodes, the rectifier, the reference electrodes, and the test stations (Cathodic ProtectionCathodic ProtectionResolves to the current adopted revision.sync/cathodic-protection); this standard furnishes the hand holes, the reference electrode fittings, and the rectifier power connection that system needs
- The altitude valve, which is a modulating control valve (Control Valves And ActuatorsControl Valves and ActuatorsResolves to the current adopted revision.sync/control-valves-and-actuators)
- The tank isolation valve, the valve vault, and the site main to the tank, as the drawings assign them (Water Distribution PipingSite Water Distribution PipingResolves to the current adopted revision.sync/water-distribution-piping or Site UtilitiesSite UtilitiesResolves to the current adopted revision.sync/site-utilities)
- The level transmitter, the point-level switches, and their signals (Level SensorsLevel MeasurementResolves to the current adopted revision.sync/level-sensors and Process InstrumentationProcess InstrumentationResolves to the current adopted revision.sync/process-instrumentation); this standard furnishes the stilling well and the connections
- Obstruction lighting, the tank power and lighting, and the conductors that serve them (Exterior LightingExterior and Site LightingResolves to the current adopted revision.sync/exterior-lighting and Conductors And CablesConductors and CablesResolves to the current adopted revision.sync/conductors-and-cables); this standard furnishes the mounts and the conduit sleeves
- The bonding of the tank to the grounding electrode system (Grounding And BondingGrounding and Bonding for Electrical SystemsResolves to the current adopted revision.sync/grounding-and-bonding) and a lightning protection system where the drawings show one (Lightning ProtectionLightning Protection SystemsResolves to the current adopted revision.sync/lightning-protection)
- Fuel storage tanks and propane containers (Fuel Dispensing And Storage TanksFuel Storage TanksResolves to the current adopted revision.sync/fuel-dispensing-and-storage-tanks); the hydropneumatic tank inside a building booster package (Domestic Water Booster PumpsDomestic Water Booster Pump SystemsResolves to the current adopted revision.sync/domestic-water-booster-pumps); on-premise building storage tanks, rooftop tanks, and gravity tanks inside buildings, with their disinfection under Disinfection Of Water SystemsDisinfection of Domestic Water SystemsResolves to the current adopted revision.sync/disinfection-of-water-systems
- The fire protection water tank under NFPA 22 (Fire PumpsFire PumpsResolves to the current adopted revision.sync/fire-pumps does not cover it either); a fire protection tank built to AWWA D100 is specified under this standard where the drawings assign it
- Ladders, platforms, and handrails on structures other than the tank (Miscellaneous MetalsMiscellaneous MetalsResolves to the current adopted revision.sync/miscellaneous-metals)
- Telecommunications antennas, their cables, and their leases; this standard furnishes the mounts the drawings show
- Chemical storage tanks, plant hydropneumatic pressure vessels, and field-erected tanks under API 650, which are not yet owned by a SynC standard
1.6 The location of each tank, the finished grade around it, and the point at which the site main connects to the tank piping shall be as indicated on the civil site plan.
1.7 The Contractor shall coordinate the foundation loads, the anchor bolt pattern, the pipe penetrations through the foundation, the cathodic protection fittings, the instrument connections, the electrical sleeves, and the antenna mounts of each tank with the standards named in this section before the tank is released for fabrication.
2 Referenced Standards
2.1 Equipment, materials, and installation shall comply with the latest adopted edition of each of the following unless a specific edition is cited.
2.2 Where the Contract Documents, the adopted codes, the state drinking water program, the Authority Having Jurisdiction, or two referenced standards impose conflicting requirements, the more stringent requirement shall govern unless the Engineer of Record directs otherwise in writing.
| Standard | Title |
|---|---|
| AWWA D100 | Welded Carbon Steel Tanks for Water Storage |
| AWWA D102 | Coating Steel Water-Storage Tanks |
| AWWA D103 | Factory-Coated Bolted Carbon Steel Tanks for Water Storage |
| AWWA D104 | Automatically Controlled, Impressed-Current Cathodic Protection for the Interior Submerged Surfaces of Steel Water Storage Tanks |
| AWWA D107 | Composite Elevated Tanks for Water Storage |
| AWWA D110 | Wire- and Strand-Wound, Circular, Prestressed Concrete Water Tanks |
| AWWA D115 | Tendon-Prestressed Concrete Water Tanks |
| AWWA C652 | Disinfection of Water-Storage Facilities |
| AWWA M42 | Steel Water-Storage Tanks |
| NSF/ANSI/CAN 61 | Drinking Water System Components, Health Effects |
| NSF/ANSI/CAN 600 | Health Effects Evaluation and Criteria for Chemicals in Drinking Water |
| NSF/ANSI/CAN 372 | Drinking Water System Components, Lead Content |
| SSPC-SP 1 | Solvent Cleaning |
| SSPC-SP 6/NACE No. 3 | Commercial Blast Cleaning |
| SSPC-SP 10/NACE No. 2 | Near-White Metal Blast Cleaning |
| SSPC-SP 11 | Power Tool Cleaning to Bare Metal |
| SSPC-PA 2 | Procedure for Determining Conformance to Dry Coating Thickness Requirements |
| NACE SP0188 | Discontinuity (Holiday) Testing of New Protective Coatings on Conductive Substrates |
| NACE SP0196 | Galvanic Anode Cathodic Protection of Internal Submerged Surfaces of Steel Water Storage Tanks |
| NACE SP0388 | Impressed Current Cathodic Protection of Internal Submerged Surfaces of Carbon Steel Water Storage Tanks |
| ASCE/SEI 7 | Minimum Design Loads and Associated Criteria for Buildings and Other Structures |
| ACI 372R | Guide to Design and Construction of Circular Wire- and Strand-Wrapped Prestressed Concrete Structures |
| ASME BPVC Section IX | Welding, Brazing, and Fusing Qualifications |
| AWS D1.1/D1.1M | Structural Welding Code, Steel |
| ASTM A36/A36M | Carbon Structural Steel |
| ASTM A283/A283M | Low and Intermediate Tensile Strength Carbon Steel Plates |
| ASTM A516/A516M | Pressure Vessel Plates, Carbon Steel, for Moderate- and Lower-Temperature Service |
| ASTM A572/A572M | High-Strength Low-Alloy Columbium-Vanadium Structural Steel |
| ANSI/ASSP A14.3 | Safety Requirements for Fixed Ladders |
| 29 CFR 1910.28 | Duty to Have Fall Protection and Falling Object Protection |
| GLUMRB | Recommended Standards for Water Works (Ten States Standards) |
3 Submittals
3.1 Action Submittals
3.1.1 In addition to the submittals Common Work Results ProcessCommon Work Results for Process EquipmentResolves to the current adopted revision.sync/common-work-results-process requires for every item of process equipment, the Contractor shall submit the following for each tank before the tank is released for fabrication:
- Shop drawings showing the tank dimensions, the plate layout or panel layout, the shell, bottom, and roof thicknesses, the roof framing, the riser and the pedestal of an elevated tank, every opening and nozzle with its size, service, and elevation, the manways and hatches, the ladders, platforms, handrails, and fall protection anchorages, the overflow and drain, the vents, the mixing system, the level indicator, the stilling well, the cathodic protection fittings, the instrument connections, the electrical sleeves, and the antenna and obstruction lighting mounts
- Structural design calculations for the shell, the bottom, the roof, the riser and pedestal of an elevated tank, the prestressing of a concrete tank, and the anchorage, sealed by a professional engineer licensed in the project jurisdiction, stating the design standard, the design basis, the loads, the seismic parameters, and the allowable stresses used
- The foundation loads delivered by the tank, giving the dead, operating, wind, snow, and seismic reactions, the overturning moment, the base shear, the uplift at each anchor, and the bearing pressure distribution the foundation design requires
- The anchor bolt pattern, with the anchor diameter, projection, and grade, and the anchor chair detail for an anchored tank
- The coating system schedule, naming for the inside and the outside of the tank the AWWA D102 system designation, the generic type of each coat, the manufacturer's product for each coat, the surface preparation, the dry film thickness per coat and in total, the recoat window, the cure before immersion, and the drinking water certification of the inside system
- Product data for the vents, the overflow flap valve and screen, the manway and hatch hardware, the ladder safety system, the fall protection anchorages, and the mixing system
- For a bolted tank, the factory coating process description, the panel edge treatment, the seam sealant and bolt data, and the floor construction
- For a prestressed concrete tank, the concrete and shotcrete mixture designs, the prestressing wire, strand, or tendon data with its certified strength, the wall base joint detail with its bearing pads and seismic cables, the roof detail, and the cover coat and roof treatment data
- For a tank storing drinking water, the drinking water certifications of every coating, sealant, gasket, and lining in contact with the water
Required Action Submittalscheckbox
☑ Tank shop drawings
☑ Sealed structural design calculations
☑ Foundation loads
☑ Anchor bolt pattern and anchor chair detail
☑ Coating system schedule
☑ Appurtenance product data
☐ Bolted tank factory coating and seam data
☐ Prestressed concrete tank mixture, prestressing, and joint data
☑ Drinking water certifications of wetted materials
3.1.2 The foundation loads and the anchor bolt pattern shall be submitted and accepted before the foundation is detailed, and a foundation formed before that acceptance shall be modified at the Contractor's expense where the accepted loads or pattern require a change.
3.1.3 A tank shall not be released for fabrication until its shop drawings and structural calculations have been reviewed and returned without exception.
3.2 Informational Submittals
3.2.1 The Contractor shall submit the following for the record, each before the activity that follows it begins:
- Mill certificates for the shell, bottom, and roof plate of a welded tank and for the panels of a bolted tank, and the prestressing wire, strand, or tendon certificates of a concrete tank, before erection
- Welding procedure specifications and welder qualification records under AWWA D100 Section 9, before field welding begins
- The qualifications of the weld inspector and of each radiographic or ultrasonic examiner, before weld inspection begins
- Weld inspection reports, with the radiographs or the ultrasonic records and a map of every examined joint and every repair, before the hydrostatic test
- The coating inspector's daily records of ambient conditions, surface preparation, profile, soluble salt tests where required, wet and dry film thickness, holiday tests, and repairs, before the tank is filled
- For a bolted tank, the factory coating test records for the panels furnished, before erection
- For a prestressed concrete tank, the wire or strand wrapping record giving the tension and the spacing of every layer, or the tendon stressing record giving the elongation and the force of every tendon, before the cover coat is applied
- The hydrostatic test report, giving the fill date, the level readings, the duration, the leakage computed, the inspection record of every exterior surface, and the repairs, before disinfection
- The disinfection report, giving the method, the chlorine concentrations and contact time, the disposal of the chlorinated water, and the bacteriological results, before the tank is placed in service
Required Informational Submittalscheckbox
☑ Mill and prestressing material certificates
☑ Welding procedures and welder qualifications
☑ Weld inspector and examiner qualifications
☑ Weld inspection reports and maps
☑ Coating inspection daily records
☐ Bolted tank factory coating test records
☐ Prestressing wrapping or stressing records
☑ Hydrostatic test report
☑ Disinfection and bacteriological report
3.3 Closeout Submittals
3.3.1 In addition to the closeout submittals Common Work Results ProcessCommon Work Results for Process EquipmentResolves to the current adopted revision.sync/common-work-results-process requires, the Contractor shall submit the following before the tank is accepted:
- Record shop drawings showing the tank as built, including every opening, fitting, and mount added or moved during erection
- The sealed structural calculations revised to reflect any change made during fabrication or erection
- The coating record, naming for each surface the system applied, the products and batch numbers, the dates, the applicator, and the inspection results, with the manufacturer's maintenance and touch-up instructions
- The tank warranty and the coating warranty, each stating the start date, the term, and the conditions the warranty requires
- The first-anniversary inspection report, where the datasheet selects the inspection, submitted after that inspection
Required Closeout Submittalscheckbox
☑ Record shop drawings
☐ Revised sealed calculations
☑ Coating record with maintenance instructions
☑ Tank and coating warranties
☐ First-anniversary inspection report
4 Quality Assurance
4.1 Manufacturer and Erector Qualifications
4.1.1 The tank manufacturer shall meet the manufacturer qualification provisions of Common Work Results ProcessCommon Work Results for Process EquipmentResolves to the current adopted revision.sync/common-work-results-process for tanks of the construction type selected, and shall have designed and erected not fewer than five tanks of that construction type, each of a capacity not less than half the capacity of the tank furnished, that have been in service for not less than five years.
4.1.2 The tank shall be erected by the tank manufacturer or by an erector the manufacturer authorizes in writing, under the manufacturer's supervision, and one party shall hold responsibility for the design, the fabrication, the erection, the coating, and the testing of the tank.
NOTE A tank is designed, built, coated, and tested as one thing, and the warranty on it is only as good as the single party who can be held to it. A shell fabricated by one firm, erected by a second, and coated by a third produces a leak at a field weld that each of the three attributes to the other two; the single-responsibility requirement exists so that the Owner has one firm to call. (4.1.3)
4.1.4 The coating applicator shall meet the applicator qualification provisions of High Performance CoatingsHigh-Performance CoatingsResolves to the current adopted revision.sync/high-performance-coatings for immersion service, whether the applicator is the tank erector or a subcontractor to it.
4.2 Welding and Inspection Personnel
4.2.1 Welding procedures and welders for a welded steel tank shall be qualified under AWWA D100 Section 9 and ASME BPVC Section IX, and welders shall be requalified where the welding procedure, the position, or the process changes.
4.2.2 Welding of attachments, ladders, and platforms to the tank shall be performed by welders qualified under AWS D1.1/D1.1M or AWWA D100 for the joint welded.
4.2.3 The weld inspector shall be certified as an AWS Certified Welding Inspector, and each radiographic or ultrasonic examiner shall be certified to ASNT Level II in the method used.
4.3 Prestressed Concrete Tank System
4.3.1 A prestressed concrete tank shall be designed and constructed by a firm whose wire-winding or strand-winding equipment and method, or whose tendon stressing system, has been used on not fewer than ten tanks of the type selected, and the same firm shall perform the prestressing.
4.3.2 The firm that designs a prestressed concrete tank shall be the firm that constructs it, or the two shall be bound by a written agreement that assigns a single responsibility for the completed tank.
NOTE A wire-wound or strand-wound tank is prestressed by a machine the tank builder owns and a procedure the builder developed, and the design assumes the losses, the spacing, and the tension that machine delivers. The tank cannot be designed by one firm and wound by another without the design being redone for the second firm's equipment, which is why the design and the construction are held together. (4.3.3)
4.4 Drinking Water Contact
4.4.1 Every coating, lining, sealant, gasket, bearing pad, and fitting in contact with water in a tank storing drinking water shall be certified to NSF/ANSI/CAN 61 and NSF/ANSI/CAN 600 for the surface area to volume ratio and the water temperature of the service, and the lead content of wetted metal shall meet NSF/ANSI/CAN 372, under the drinking water contact provisions of Common Work Results ProcessCommon Work Results for Process EquipmentResolves to the current adopted revision.sync/common-work-results-process.
4.4.2 The inside coating system shall be certified as a system, at the dry film thickness applied, and the certification shall be stated on the coating system schedule.
4.5 Regulatory Review
4.5.1 Where the tank stores drinking water, the Contractor shall report to the Engineer of Record in writing any departure of the tank submittal from the state drinking water program's criteria for storage facilities before the tank is released for fabrication.
NOTE The reviewing agency approved the project on the basis of the tank the design describes, and the Recommended Standards for Water Works carry provisions on vents, overflows, access openings, drains, and disinfection that the agency's inspector checks at the end. A tank that satisfies this standard and the AWWA standard can still fail a state criterion on a vent screen or an overflow termination, and the departure is cheaper to find before the plate is cut. (4.5.2)
NOTE Where the height of an elevated tank requires a determination of no hazard from the Federal Aviation Administration, the determination is obtained by the Owner before the tank is released for fabrication, and the obstruction marking and lighting it imposes are shown on the electrical drawings. (4.5.3)
5 Tank Service and Configuration
5.1 Stored Water Service
5.1.1 The water each tank stores shall be as indicated in the datasheet.
Stored Water Serviceselect
Finished or potable water
Raw or untreated water
Settled water or filter effluent
Reclaimed water or treated effluent
Plant utility or backwash supply water
Fire protection water in a tank built to AWWA D100
NOTE Finished water is the service of nearly every tank bought under these AWWA standards, and it is the service that brings the drinking water certifications, the disinfection, and the state program review, which is why it is the default. Raw water and settled water relax the certification but bring suspended solids that settle on the floor and a water that is not chlorinated, so the interior is cleaned more often and the mixing matters less. Reclaimed water carries a residual that attacks some elastomers and an identification requirement in purple. Backwash supply water sits full for long periods between short, fast draws, which sizes the outlet and the vent. A fire protection tank under this standard is built to AWWA D100 because the Owner wants one tank construction on the site, and NFPA 22 then still governs its capacity, its heating, and its connections. (5.1.2)
5.1.3 A tank storing reclaimed water shall be identified as a reclaimed water facility in the manner the state reclaimed water rules require, and its fittings shall be colored or marked as those rules require.
5.2 Tank Construction Type
5.2.1 Each tank shall be of the construction type indicated in the datasheet.
Tank Construction Typeradio
○ Welded steel ground storage reservoir, AWWA D100
○ Welded steel standpipe, AWWA D100
○ Welded steel elevated tank on multiple columns, AWWA D100
○ Welded steel elevated tank on a single pedestal, AWWA D100
○ Composite elevated tank, steel tank on a concrete pedestal, AWWA D107
○ Factory-coated bolted steel tank, AWWA D103
○ Wire- or strand-wound prestressed concrete tank, AWWA D110
○ Tendon-prestressed concrete tank, AWWA D115
NOTE A welded steel ground reservoir holds the most water for the least money where the site has the elevation, and its roof and shell are field welded and field coated. A standpipe is a ground tank taller than its diameter, which buys head on a flat site at the cost of a lower volume that is useful, because the water below the pressure zone's minimum grade line is never drawn. An elevated tank puts the whole volume at the operating head; a multi-column tank is the lowest-cost elevated structure at small capacities and the one with the most steel to paint, a single-pedestal tank hides the riser and the piping inside a fluted column with a dry interior that can hold a pump room, and a composite tank carries the steel bowl on a concrete pedestal that needs no exterior coating and is the construction at the larger elevated capacities. A bolted tank arrives as factory-coated panels, is erected without field welding or field coating, and is bought where the coating has to be factory controlled or the site cannot support a welding crew; its seams are gasketed and bolted, which is also where it leaks when it leaks. A wire-wound prestressed concrete tank has no coating to maintain, a floor and wall that are concrete, and a life that is measured against the cover coat over the wire; a tendon-prestressed tank places its prestress in ducts in the wall rather than in a winding outside it. The construction follows the capacity, the head, the site, and the Owner's maintenance practice, so no type is the norm across projects. (5.2.2)
5.2.3 Where the construction type selected cannot deliver the capacity, the head, or the footprint the drawings indicate, the Contractor shall report the conflict to the Engineer of Record in writing before the structural calculations are prepared.
5.3 Capacity and Dimensions
5.3.1 The nominal capacity of each tank, measured between the bottom capacity level and the overflow level, shall be as indicated in the datasheet.
Nominal Tank Capacityrange
gal
500050000000
Per drawings — the tank design data table on the process drawings (deferred by default)
5.3.2 The diameter, the shell height, the head range of an elevated tank, the overflow elevation, the bottom capacity level, the operating range, and the freeboard of each tank shall be as indicated on the tank design data table on the process drawings.
NOTE The capacity, the dimensions, and the elevations are the hydraulic design of the system the tank serves, settled in the hydraulic analysis before the tank was specified, and the tank is built to them rather than selected from them. The design data table carries them in one place so that the manufacturer, the foundation designer, and the coating applicator read the same numbers. (5.3.3)
5.4 Roof Type
5.4.1 Each tank shall be furnished with the roof indicated in the datasheet.
Roof Typeselect
Self-supporting steel cone roof
Column-supported steel cone roof
Self-supporting steel dome or umbrella roof
Steel ellipsoidal or torispherical roof
Aluminum geodesic dome
Cast-in-place concrete dome
Precast concrete flat roof
Open top
NOTE A self-supporting cone or dome puts nothing inside the tank to coat or to interfere with a mixer and spans a ground tank to a diameter the plate thickness allows; a column-supported cone spans a larger diameter with thinner plate at the cost of interior columns, their footings, and the coating of all of it. An ellipsoidal or torispherical roof is the roof of an elevated tank, where the shell and roof are one pressure-rated shape. An aluminum geodesic dome spans any diameter with no interior support and no coating, and it is bolted to a steel or concrete shell through a tension ring that has to be designed with the shell. A concrete dome is the roof of a prestressed concrete tank, cast against a form and prestressed at its ring; precast flat roof panels suit a tank whose roof carries traffic or equipment, at the cost of joints to seal. An open top is the arrangement of a raw water or backwash tank that the state program allows uncovered, and it is never the arrangement of a finished water tank. (5.4.2)
5.4.3 The roof shall be compatible with the construction type selected, and the structural calculations shall include the roof and its connection to the shell under the loads of this standard.
5.4.4 The roof of a tank storing finished water shall be watertight, shall shed water to the shell without ponding, and shall have no opening other than the hatches and vents of this standard.
6 Structural Design Basis
6.1 Loads and Design Standard
6.1.1 The tank shall be designed under the AWWA standard for its construction type for the dead, water, roof live, snow, wind, and seismic loads Adopted Building CodeAdopted Building CodeParameterEach project supplies its own value.adopted-building-code and ASCE/SEI 7 assign to it, and the structural calculations shall state each load and its source.
6.1.2 The wind speed, the ground snow load, the roof live load, the site class, and the mapped spectral accelerations for the tank shall be as indicated on the structural general notes.
NOTE A tank is a nonbuilding structure in the eyes of the building code, and the AWWA standards supply the design method the code then accepts; the loads themselves come from the code and the site, not from the AWWA standard, which is why the general notes carry them and the calculations cite them. (6.1.3)
6.1.4 The structural design of the shell, the bottom, the roof, the riser, the pedestal, the prestressing, and the anchorage shall be a delegated design under the delegated-design provisions of Common Work Results ProcessCommon Work Results for Process EquipmentResolves to the current adopted revision.sync/common-work-results-process, sealed by a professional engineer licensed in the project jurisdiction.
6.2 Seismic Design
6.2.1 The seismic design of the tank shall be performed under the seismic section of the AWWA standard for its construction type for Seismic Design CategorySeismic Design CategoryParameterEach project supplies its own value.seismic-design-category, with the site class and the mapped accelerations of the structural general notes.
6.2.2 The seismic use group of the tank under AWWA D100 Section 13 shall be as indicated in the datasheet.
Seismic Use Groupradio
○ Seismic Use Group I
○ Seismic Use Group II
○ Seismic Use Group III
NOTE Seismic Use Group III is the group of a tank that has to be in service after the earthquake, which is the tank that supplies fire protection or the only storage of a system; it carries the highest importance factor and the most steel. Group II is the group of a tank whose failure is a substantial hazard to the public but whose water is not needed in the first hours after the event. Group I is every other tank. The group is the Engineer of Record's decision about the role of the tank in the system, and it is written here so that the calculations and the drawings agree on it. (6.2.3)
6.2.4 The freeboard above the overflow level for seismic sloshing, where the seismic design requires it, shall be included in the shell height and shall be stated on the structural calculations, and the overflow elevation shall not be raised to provide it.
6.3 Shell Anchorage
6.3.1 The tank shall be anchored to the foundation, or shall be self-anchored, as indicated in the datasheet.
Shell Anchorageradio
○ Self-anchored, resisting overturning by the weight of the shell and the contents
○ Mechanically anchored with anchor bolts and anchor chairs
Derived — the seismic overturning analysis under the AWWA standard for the construction type, for Seismic Design CategorySeismic Design CategoryParameterEach project supplies its own value.seismic-design-category and the site class, and the wind uplift on the empty tank (by default)
6.3.2 Where the tank is mechanically anchored, the anchor bolts shall be of the diameter, grade, number, and projection the structural calculations state, cast into the foundation under Structural Steel Anchor BoltsAnchor Rods and Embedded SteelResolves to the current adopted revision.sync/structural-steel-anchor-bolts to the manufacturer's template, and the anchor chairs shall be welded to the shell by the tank manufacturer.
6.3.3 Where the tank is self-anchored, the structural calculations shall demonstrate the stability of the empty tank under wind and of the full tank under the seismic overturning moment without anchors, and the shell-to-bottom joint and the bottom plate shall be designed for the uplift the analysis finds.
NOTE Whether a tank needs anchors is the outcome of an analysis, not a preference: a short, wide ground tank in a low seismic area stays down by its own weight, and a tall standpipe or any tank in a high seismic area does not. The field is derived from that analysis so that the foundation designer receives the anchor pattern and the uplift together, and the engineer who wants anchors regardless selects them. (6.3.4)
6.4 Foundation Interface
6.4.1 The foundation of each tank shall be of the type indicated in the datasheet, designed by the Engineer of Record from the foundation loads the tank manufacturer submits under this standard, and constructed under Cast In Place ConcreteCast-in-Place ConcreteResolves to the current adopted revision.sync/cast-in-place-concrete and Concrete ReinforcementConcrete ReinforcementResolves to the current adopted revision.sync/concrete-reinforcement.
Foundation Typeselect
Concrete ringwall with a compacted granular interior fill
Reinforced concrete slab
Pile-supported ringwall or slab
Concrete pier or spread footing under each column of a multi-column tank
Mat foundation under a single pedestal or composite pedestal
NOTE A ringwall carries the shell on concrete and the bottom plate on compacted sand or stone inside it, which is the foundation of most ground steel tanks because it is the least concrete that keeps the shell edge level and the bottom drained; a full slab carries the whole bottom on concrete and is chosen where the subgrade cannot be trusted, where a steel bottom is to be inspected from below through a leak detection layer, or where a prestressed concrete tank is built with its floor as a structural slab. Piles go under either where the bearing is not there. A multi-column tank bears each leg on its own footing, and a pedestal tank bears on one mat under the column. The foundation follows the subgrade and the construction type, so no foundation is the norm across projects. (6.4.2)
6.4.3 The top of the foundation shall be finished level within the tolerance the tank manufacturer publishes for the construction type, and the Contractor shall survey the foundation and report the elevations to the tank manufacturer before the tank is set or the first course is erected.
6.4.4 The bottom of a steel ground tank shall bear on the granular cushion or the slab the foundation drawings show, sloped to the drain as the shop drawings require, with an oiled sand cushion, an asphalt-impregnated board, or a geomembrane beneath the bottom plate where the manufacturer's shop drawings specify one.
6.4.5 Pipe penetrations through the foundation and beneath the tank bottom shall be sleeved as the shop drawings show, and the piping that crosses the foundation shall be buried below Frost DepthFrost DepthParameterEach project supplies its own value.frost-depth or shall be housed in a heated valve pit shown on the drawings.
6.4.6 A flexible connection shall be furnished at each inlet, outlet, and drain pipe where it leaves the tank at the foundation, of a type and a movement capacity the structural calculations state for the settlement and the seismic displacement of the tank relative to the pipe.
NOTE The foundation designer needs the loads and the bolt pattern before the foundation can be drawn, and the tank manufacturer needs the foundation to be level before the shell can be plumb; the two depend on each other across a contract boundary, and the survey before erection is the handoff. A tank set on a foundation that is out of level by more than the manufacturer's tolerance has a shell that cannot be plumbed and a bottom that does not drain. (6.4.7)
7 Welded Steel Tanks
7.1 Welded Steel Construction
7.1.1 Requirements in this section apply where the datasheet selects a welded steel ground storage reservoir, a welded steel standpipe, a welded steel elevated tank, or the steel tank of a composite elevated tank.
7.1.2 A welded steel tank shall be designed, fabricated, erected, inspected, and tested under AWWA D100, and the steel tank of a composite elevated tank shall additionally conform to AWWA D107.
7.1.3 Shell, bottom, and roof plate shall be of the material indicated in the datasheet, from the materials AWWA D100 permits for the design basis selected.
Shell and Bottom Plate Materialselect
ASTM A36/A36M carbon structural steel
ASTM A283/A283M Grade C or Grade D
ASTM A516/A516M Grade 60 or Grade 70
ASTM A572/A572M Grade 50
NOTE A36 is the plate every tank shop stocks and the material of most ground tanks under the allowable stress design basis, which is why it is the default; A283 is a lower-strength plate some shops prefer for thin courses; A516 is a pressure vessel plate with a notch toughness that AWWA D100 requires in thicker courses and at low design temperatures, and it is the plate of the elevated tank; A572 Grade 50 is the higher-strength plate the alternative design basis is written around, where thinner courses are bought with more inspection. (7.1.4)
7.1.5 Plate for shell courses thicker than the limit AWWA D100 sets for the design temperature shall meet the notch toughness AWWA D100 requires for Site Ambient Temperature MinimumSite Ambient Temperature MinimumParameterEach project supplies its own value.site-ambient-temperature-minimum, and the mill certificates shall show the impact test results.
7.1.6 The corrosion allowance added to the shell, bottom, and roof plate thickness the design requires shall be not less than the value indicated in the datasheet.
Corrosion Allowance on Plate Thicknessrange
in
0.06250.125
NOTE A coated and cathodically protected tank is designed with no corrosion allowance on the premise that the coating is maintained, and that is the basis of most steel tanks; a 1/16 in. allowance on the bottom and the first course buys life for the plate the coating fails on first, at the bottom corner where the sediment lies, and a 1/8 in. allowance is bought by an Owner who expects to recoat late. The allowance follows the Owner's maintenance practice, so the field carries no default. (7.1.7)
7.2 Welded Steel Design Method
7.2.1 A welded steel tank shall be designed under the design basis of AWWA D100 indicated in the datasheet.
AWWA D100 Design Basisradio
● Section 3 allowable stress design
○ Section 14 alternative design basis
NOTE The allowable stress basis of Section 3 is the design of nearly every ground tank and standpipe, with plate stresses that admit spot radiography and the mill-run steels, which is why it is the default. The alternative design basis of Section 14 uses higher allowable stresses on steels of known toughness with a full radiography program and tighter tolerances, and it buys thinner plate on a large tank at the cost of the inspection and the fabrication control it requires. (7.2.2)
7.2.3 Where the Section 14 basis is selected, the plate material, the radiographic inspection, the fabrication tolerances, and the erection tolerances shall each conform to Section 14, whatever the other datasheet selections.
7.3 Welded Steel Elevated Tanks
7.3.1 Requirements in this article apply where the datasheet selects a welded steel elevated tank or a composite elevated tank.
7.3.2 The riser of an elevated tank shall be of the arrangement indicated in the datasheet.
Elevated Tank Riserradio
○ Wet riser, the riser forming part of the storage volume
○ Dry riser or access tube, with the inlet and outlet pipe inside it
NOTE A wet riser stores water in the column of a multi-column tank or the fluted pedestal of a single-pedestal tank, puts the inlet and outlet at the base where they are easy to reach, and carries a column of water that freezes from the outside in on a still winter night unless the tank cycles or the riser is heated; a dry riser keeps the water in the bowl and runs the inlet and outlet pipe up an access tube, so that the pipe is inside a space that can be heated and inspected, at the cost of a pipe that has to carry the head and a pipe support that has to follow the tank's movement. (7.3.3)
7.3.4 Where a wet riser is selected, the structural calculations shall include the ice load and the riser heating the manufacturer requires for Site Ambient Temperature MinimumSite Ambient Temperature MinimumParameterEach project supplies its own value.site-ambient-temperature-minimum, and the riser heating equipment, where required, shall be furnished with the tank.
7.3.5 Where a dry riser or access tube is selected, the inlet and outlet pipe inside it shall be supported for its full weight when full and for the seismic and thermal movement of the tank relative to the foundation, and the tube shall be furnished with a ladder, lighting mounts, and a condensate drain to the base.
7.3.6 An elevated tank shall be furnished with a condensate ceiling or a drained roof annulus above the bowl where the manufacturer's design places a ceiling over the water surface, and the condensate collected shall drain to the outside of the tank and not into the stored water.
7.3.7 A single-pedestal or composite elevated tank shall be furnished with a door at the base of the pedestal, lockable, sized for the equipment the drawings show inside the pedestal, and with ventilation of the pedestal interior as the manufacturer's design requires.
7.3.8 The concrete pedestal of a composite elevated tank shall be constructed under Cast In Place ConcreteCast-in-Place ConcreteResolves to the current adopted revision.sync/cast-in-place-concrete and Concrete ReinforcementConcrete ReinforcementResolves to the current adopted revision.sync/concrete-reinforcement to the tank manufacturer's design, loads, embedded items, and tolerances, and the tank manufacturer shall inspect and accept the pedestal before the steel tank is erected on it.
7.4 Shell Plate Joints and Welding
7.4.1 Shell, bottom, and roof plate joints shall be of the types AWWA D100 permits for each location, and the joint efficiency assumed in the calculations shall be the efficiency the radiographic inspection selected under Weld Inspection supports.
7.4.2 Vertical shell joints in adjacent courses shall be staggered by not less than the distance AWWA D100 requires, and a vertical joint shall not align with a nozzle, a manway, or an attachment weld.
7.4.3 Field welding shall be shielded from wind, rain, and snow, and shall not proceed when the plate temperature or the ambient conditions are outside the limits AWWA D100 sets for the process used.
7.4.4 Attachments to the shell, including ladder clips, pipe supports, cathodic protection hand holes, and antenna mounts, shall be welded to reinforcing pads where AWWA D100 requires them and shall be shown on the shop drawings, and no attachment shall be welded to the shell in the field that the shop drawings do not show.
8 Bolted Steel Tanks
8.1 Bolted Steel Construction
8.1.1 Requirements in this section apply where the datasheet selects a factory-coated bolted steel tank.
8.1.2 A bolted steel tank shall be designed, fabricated, coated, erected, and tested under AWWA D103, with every panel coated at the factory before shipment and no field welding of the shell, bottom, or roof.
8.1.3 Panels shall be furnished with the factory coating indicated in the datasheet.
Bolted Tank Factory Coatingradio
○ Glass-fused-to-steel, both faces
○ Thermoset epoxy powder coating, both faces
○ Hot-dip galvanizing
NOTE Glass fused to the steel at the factory is inert to the water, is not recoated in the life of the tank, and chips where it is struck, so its repair at a chip is a patch with an epoxy that does not match it; a thermoset epoxy is applied and cured in the same factory oven process, is repairable with a compatible epoxy, and carries a shorter life than glass in immersion; galvanizing is the coating of a bolted tank in raw water or utility service where neither the cost of glass nor the appearance of epoxy is wanted, and it is not the coating of a finished water tank without a lining. (8.1.4)
8.1.5 Panel edges and bolt holes shall be coated at the factory by the same process as the panel faces, and a panel whose edge coating is damaged in transit or erection shall be repaired with the manufacturer's repair material before it is set.
8.1.6 The floor of a bolted tank shall be as indicated in the datasheet.
Bolted Tank Floorradio
○ Factory-coated steel floor panels on a concrete slab
○ Factory-coated steel floor panels on a compacted granular base within a ringwall
○ Concrete floor with the shell embedded in a cast-in starter ring
NOTE A steel floor on a slab keeps the floor off the ground and the floor seams bolted like the shell, and it is the floor of a glass-coated tank in finished water service, where every surface the water touches carries the same coating; a steel floor on a granular base inside a ringwall is the lower-cost arrangement of a raw water or utility tank; a concrete floor with the first shell course embedded in a starter ring removes the floor seams and the floor coating, puts a concrete surface in contact with the water, and depends on the embedded joint for its tightness. (8.1.7)
8.1.8 Bolts, nuts, and washers for the shell, bottom, and roof seams shall be of the material indicated in the datasheet.
Bolted Seam Fastener Materialradio
○ Zinc-plated carbon steel with encapsulated heads inside the tank
○ Type 304 stainless steel
○ Type 316 stainless steel
NOTE An encapsulated carbon steel bolt presents a polymer cap to the water and a plated shank to the seam, which is the fastener AWWA D103 is written around and the lowest cost; a stainless bolt removes the cap that can be lost and the plating that can fail, at a higher price and with an isolating washer against the coated panel; Type 316 is bought where the water is high in chlorides or the tank is at the coast. (8.1.9)
8.1.10 Seams shall be sealed with the sealant the tank manufacturer specifies, certified to NSF/ANSI/CAN 61 where the tank stores drinking water, applied in the bead and the pattern the manufacturer's erection instructions show, and the sealant shall not be the only barrier at a seam the gasket is intended to seal.
8.1.11 Bolts shall be tightened to the torque the manufacturer specifies in the sequence the erection instructions show, and the torque of every bolt shall be verified after the tank is filled for the hydrostatic test and before the tank is accepted.
9 Prestressed Concrete Tanks
9.1 Prestressed Concrete Construction
9.1.1 Requirements in this section apply where the datasheet selects a wire- or strand-wound prestressed concrete tank or a tendon-prestressed concrete tank.
9.1.2 A wire- or strand-wound tank shall be designed and constructed under AWWA D110, and a tendon-prestressed tank under AWWA D115, with the concrete, shotcrete, reinforcement, and prestressing of the floor, the wall, and the roof furnished by the tank constructor.
9.1.3 The constituent materials, the mixture qualification, and the placement of the concrete of a prestressed tank shall conform to Cast In Place ConcreteCast-in-Place ConcreteResolves to the current adopted revision.sync/cast-in-place-concrete where AWWA D110 or AWWA D115 is silent, and the reinforcement to Concrete ReinforcementConcrete ReinforcementResolves to the current adopted revision.sync/concrete-reinforcement.
9.1.4 The core wall of a wire- or strand-wound tank shall be of the type indicated in the datasheet.
Core Wall Type, Wire- or Strand-Wound Tankradio
○ Type I, cast-in-place concrete with vertical prestressing
○ Type II, shotcrete with a steel diaphragm
○ Type III, precast concrete panels with a steel diaphragm
○ Type IV, cast-in-place concrete with a steel diaphragm
NOTE AWWA D110 names four core walls. A Type I wall is cast in place and prestressed vertically as well as circumferentially, with no steel diaphragm, and it is tight by its concrete alone, which puts the whole watertightness on the placement and the vertical prestress. A Type II wall is shotcrete built up over a steel diaphragm that is the water barrier, the lightest wall and the one most dependent on the shotcrete nozzleman. A Type III wall is precast panels set on the floor and joined with a steel diaphragm, which moves the wall concrete into a plant and shortens the site schedule. A Type IV wall is cast in place around a steel diaphragm, the heaviest wall with a barrier that is not the concrete. Each is a licensed builder's system, and the type a project gets follows the builder it can procure as much as the engineering. (9.1.5)
9.1.6 The tendons of a tendon-prestressed tank shall be of the type indicated in the datasheet.
Tendon Type, Tendon-Prestressed Tankradio
○ Bonded tendons in ducts grouted after stressing
○ Unbonded tendons, greased and sheathed
NOTE A bonded tendon is grouted into its duct after stressing, so that a break in the strand at one point loses the prestress only locally and the tendon is protected by the grout; an unbonded tendon runs in grease inside a sheath, can be restressed or replaced, and carries its whole force from anchorage to anchorage, so that its corrosion protection is the sheath and the anchorage cap. (9.1.7)
9.1.8 The joint between the wall and the floor of a prestressed tank shall be of the type indicated in the datasheet.
Wall Base Jointradio
○ Free sliding base on elastomeric bearing pads with a waterstop
○ Hinged base on bearing pads restrained by seismic cables
○ Fixed base, wall cast monolithically with the floor
NOTE A free sliding base lets the wall shorten under the prestress and move with temperature without bending at the floor, so the wall carries hoop stress alone, and it depends on a waterstop at the joint and on bearing pads that keep working; a hinged base adds seismic cables that hold the wall against sliding in an earthquake while letting it rotate, which is the base of most tanks in a seismic area; a fixed base restrains the wall at the floor, which puts a bending moment at the base that the vertical prestress or reinforcement has to carry, and it removes the joint that could leak. (9.1.9)
9.1.10 The cover coat of shotcrete over the outermost layer of prestressing wire or strand shall be not less than the thickness indicated in the datasheet, applied in the layers and with the curing AWWA D110 requires.
Cover Coat Thickness over Prestressingrange
in
11.52
NOTE The cover coat is the only thing between the prestressing wire and the weather, and the wire is a high-strength steel that fails by corrosion before it fails by load. One inch is the thickness AWWA D110 requires over the outer layer; a thicker cover is bought at a coastal or deicing-salt site, where the chloride reaches the wire through the thinner cover within the life of the tank. (9.1.11)
9.1.12 The wire or strand wrapping record and the tendon stressing record shall be kept by the tank constructor for every layer or tendon and submitted under this standard before the cover coat or the duct grout conceals the prestressing.
10 Appurtenances
10.1 Inlet and Outlet
10.1.1 The inlet and outlet of each tank shall be arranged as indicated in the datasheet.
Inlet and Outlet Arrangementradio
○ Common inlet and outlet pipe
○ Separate inlet and outlet, inlet extended into the tank to promote turnover
○ Separate inlet and outlet on opposite sides of the tank
NOTE A common inlet and outlet is one pipe through the floor, which is the arrangement of nearly every elevated tank and of a ground tank that floats on the system, and it is the arrangement under which the water that came in last goes out first and the oldest water sits at the far side; a separate inlet extended into the tank and pointed away from the outlet turns the volume over and is the arrangement a water quality model asks for; separate pipes on opposite sides suit a tank that is filled by a pump and drawn by gravity on a different main. The arrangement follows the hydraulics and the water age the Owner has to manage, so the field carries no default. (10.1.2)
10.1.3 The inlet and outlet piping inside the tank, from the flexible connection at the foundation to the inlet nozzle or the outlet fitting, shall be of the material indicated in the datasheet, flanged, and supported from the tank for its weight full and for the seismic forces the structural calculations state.
Internal Piping Materialradio
○ Welded steel pipe, flanged, coated with the inside coating system
○ Ductile iron pipe, flanged, with a lining certified for drinking water
○ Stainless steel pipe, Type 304L or Type 316L, flanged
NOTE Steel pipe is coated with the tank interior as one system and is the piping of most steel tanks; ductile iron is the piping the site main brings to the tank and is run inside a concrete tank where there is no steel interior to match; stainless steel is bought where the interior piping is to outlast the coating cycle without being recoated with it, at the highest price and with an isolating flange where it meets carbon steel. (10.1.4)
10.1.5 The outlet fitting shall be furnished with a vortex breaker or an anti-vortex plate where the outlet velocity at the minimum operating level produces air entrainment, and the outlet shall be set above the floor at the height the drawings show so that sediment is not drawn.
10.1.6 Where the datasheet selects a mixing system, the inlet nozzle, diffuser, or mixer shall be arranged so that the inlet jet does not short-circuit to the outlet and does not scour the floor coating.
10.2 Overflow and Drain
10.2.1 Each tank shall be furnished with an overflow pipe sized to pass the maximum inflow rate indicated on the tank design data table on the process drawings with the water at the overflow level and without surcharging the roof, and the overflow shall terminate as indicated in the datasheet.
Overflow Terminationradio
○ External overflow pipe down the shell to a splash pad at grade, with a flap valve and a screen at the end
○ Internal overflow pipe through the floor to a splash pad outside the foundation, with a flap valve and a screen at the end
○ Overflow discharged through an air gap into a site drainage structure
NOTE An external overflow down the shell is visible, is reached from grade, and is the arrangement of most ground tanks; an internal overflow through the floor hides the pipe inside the tank, where it is coated with the interior, and emerges at the foundation, which is the arrangement of an elevated tank and of a tank whose exterior is to be clean; an overflow into a drainage structure through an air gap takes the discharge where the site drainage can carry it, and the air gap is what keeps the drainage structure from backing into the tank. Every arrangement ends in the open air above a splash pad or an inlet, screened and flapped, and never in a direct connection to a sewer or a storm drain. (10.2.2)
10.2.3 The overflow shall discharge through an air gap of not less than two pipe diameters above the splash pad or the rim of the drainage structure, and the end of the overflow shall be fitted with a flap valve and a noncorrodible screen of the same mesh as the vent screen, with the flap valve closing by gravity and opening under the overflow head.
10.2.4 The overflow shall enter the tank through a weir, a funnel, or a bell that admits the full overflow rate at the overflow level without raising the water surface above the freeboard the structural calculations assume.
10.2.5 Each tank shall be furnished with a drain from the lowest point of the floor, valved outside the tank, discharging through an air gap to the location indicated on the civil site plan, and the floor shall be sloped to the drain as the shop drawings show.
NOTE An overflow is the one opening in the tank that is open to the outside all the time, and it is where the insects, the birds, and the vandal arrive; the screen, the flap valve, and the air gap are each a barrier against a different one of those, and the state program's inspector looks at all three. (10.2.6)
10.3 Access Openings
10.3.1 Each tank shall be furnished with not fewer than the number of shell manways indicated in the datasheet, each at the first course and located as the shop drawings show.
Number of Shell Manwaysrange
14
10.3.2 Each shell manway shall be of the clear diameter indicated in the datasheet, hinged or davited, bolted, and gasketed with a gasket certified for drinking water where the tank stores drinking water.
Shell Manway Clear Diameterrange
in
243036
Default: Not less than 30 in
NOTE Two shell manways on opposite sides let a ventilation fan be placed at one while the painter enters by the other, and they are the arrangement of nearly every ground tank; one is the arrangement of a small tank and of an elevated tank whose bowl is entered from the riser. A 30 in. manway passes a worker in a harness and a blasting hose with margin, which is why it is the default where AWWA D100 permits 24 in.; 36 in. is bought where equipment such as a mixer or a dive crew's gear is to pass. (10.3.3)
10.3.4 The roof of each tank shall be furnished with a hatch of not less than 24 in. clear opening at the ladder, with a curb not less than 4 in. high, a hinged cover that overlaps the curb by not less than 2 in. and closes by gravity, a gasket or a drip edge that keeps rain out, and a hasp for a padlock.
10.3.5 A second roof opening, where the drawings show one for a mixer, a sampling station, or a vent inspection, shall be built as the hatch above is built, and no roof opening shall be left without a curb and a locked cover.
10.3.6 A manway shall be furnished at the base of a prestressed concrete tank and at the pedestal of a composite elevated tank, and the roof of a concrete tank shall be furnished with a hatch as the steel roof is.
10.4 Vents
10.4.1 Each tank shall be furnished with a roof vent above the overflow level, sized to pass air at the maximum inflow and outflow rates the design data table states without exceeding the pressure or vacuum the roof is designed for, frost-proof, and screened with a noncorrodible screen of the mesh indicated in the datasheet.
Vent Screen Meshrange
mesh
424
Derived — the construction type selected, a ground tank taking the 24-mesh insect screen and an elevated tank or standpipe the 4-mesh bird screen, as the Recommended Standards for Water Works provide (by default)
10.4.2 The vent shall be constructed so that a screen blocked by frost, ice, or debris releases under vacuum or pressure before the roof is damaged, by a pallet, a counterweighted cover, or a relief door that reseats when the blockage clears.
NOTE A ground tank's vent is reached by a ladder and its screen can be fine enough to exclude insects; an elevated tank's vent is reached by nobody, and a fine screen frosts shut on the first cold, humid night and pulls the roof in on the next drawdown, which is why the elevated tank takes a coarse bird screen set inside the vent where it cannot be reached. The pressure and vacuum relief is the backstop for both. (10.4.3)
10.4.4 Where the drawings show a separate vent for the riser or the access tube of an elevated tank, it shall be built and screened as the roof vent is.
10.5 Ladders, Platforms, and Fall Protection
10.5.1 Each tank shall be furnished with a fixed ladder from grade to the roof, from the roof to the hatch where the roof slopes, and inside the tank from the roof hatch to the floor, each conforming to ANSI/ASSP A14.3 and 29 CFR 1910.28, with the climbing protection indicated in the datasheet on every ladder that exceeds the height at which that regulation requires it.
Ladder Climbing Protectionradio
● Ladder safety system with a rigid rail or cable carrier
○ Personal fall arrest anchorage at the top of each ladder section
○ Spiral stairway with handrails in place of an exterior ladder
NOTE A ladder safety system travels with the climber on a rail or a cable and arrests a fall within inches, needs a compatible sleeve the Owner's staff carry, and is the system most tank specifications now carry on every ladder, which is why it is the default; a fall arrest anchorage at the top of the ladder requires a self-retracting lifeline to be rigged before each climb and is the arrangement where the Owner's practice is built around it; a spiral stairway puts a stair with handrails around the pedestal or the shell, which is climbed without equipment and is the choice of an Owner whose operators climb the tank often, at a cost that exceeds the ladder by an order of magnitude. (10.5.2)
10.5.3 A cage alone shall not be furnished as the climbing protection on a ladder installed under this standard.
10.5.4 The exterior ladder shall be furnished with the anti-climb provision indicated in the datasheet.
Ladder Anti-Climb Provisionradio
● Lockable anti-climb shield over the lower section of the ladder
○ Ladder beginning above reach from grade, with a removable or lockable lower section
○ None, the site fence and gate as the only barrier
NOTE A locked shield over the lower rungs is what keeps the tank from being climbed by anyone with a key missing, and it is the provision of nearly every tank outside a fenced plant, which is why it is the default; a ladder that starts above reach needs a removable section stored somewhere and carried to the tank, which keeps the tank unclimbable and the operator's climb slower; relying on the fence is the position inside a plant where the tank stands among other structures behind a locked gate. (10.5.5)
10.5.6 The roof of each tank shall be furnished with the fall protection indicated in the datasheet, and the fall protection anchorages furnished shall be designed and certified by the tank manufacturer for the loads 29 CFR 1910.28 requires.
Roof Fall Protectionradio
○ Handrail around the full perimeter of the roof
○ Handrail at the roof hatch, vent, and ladder landing, with a fall protection anchorage system for the rest of the roof
○ Fall protection anchorages only, no roof handrail
NOTE A full perimeter handrail lets the roof be walked by anyone without equipment and is the arrangement of a ground tank whose roof carries equipment and is visited for the vent, the hatch, and the mixer; a partial handrail protects the area where the work is and leaves the rest of the roof to a tied-off worker, which is the arrangement of an elevated tank where a perimeter rail would be the most visible thing in town; anchorages alone are the position for a dome too steep to walk and for a tank where everyone who goes up is trained and equipped. (10.5.7)
10.5.8 Ladders, platforms, handrails, and anchorages mounted on the tank shall be of the material the construction type calls for: carbon steel coated with the outside coating system on a welded or bolted steel tank, galvanized steel or aluminum on a prestressed concrete tank, and aluminum where the roof is an aluminum dome, with isolation between dissimilar metals.
NOTE A tank is the tallest structure at most plants and the one visited least, and every fall from one in the record happened to someone who climbed it alone with the equipment that was in the truck. The climbing protection and the anchorages are furnished with the tank because the tank manufacturer is the only party who can weld them to the shell and certify what they hold. (10.5.9)
10.6 Mixing
10.6.1 Each tank shall be furnished with the mixing provision indicated in the datasheet.
Tank Mixingradio
○ Passive mixing by the inlet nozzle, diffuser, or inlet pipe arrangement
○ Active mixing by a submersible mechanical mixer inside the tank
○ Active mixing by external pumped recirculation through the inlet
○ None
NOTE Passive mixing directs the inlet jet so that the inflow momentum stirs the tank, costs nothing to run, and works only when the tank fills at a rate and from a position the nozzle was designed for; a submersible mixer stirs the tank regardless of the fill cycle, keeps a winter tank from stratifying and icing and a summer tank from losing its residual at the top, and brings a motor, a cable, and a lift point into a confined space; pumped recirculation does the same work from a pump at the base where it can be maintained, at the cost of the pump and the pipe. No mixing is the arrangement of a tank that turns over daily by its own operation. The provision follows the water age the system model shows, so the field carries no default. (10.6.2)
10.6.3 Where a submersible mixer is selected, it shall be certified for drinking water contact, shall be furnished with a lifting arrangement that lets it be removed through the roof hatch without entering the tank, and its motor, cable, and controls shall conform to the motor and control interface provisions of Common Work Results ProcessCommon Work Results for Process EquipmentResolves to the current adopted revision.sync/common-work-results-process.
10.6.4 Where pumped recirculation is selected, the pump, the piping outside the tank, and the controls shall be furnished under the standards the drawings assign to them, and this standard furnishes the inlet diffuser and the suction fitting on the tank.
10.7 Level Indication and Instrument Connections
10.7.1 Each tank shall be furnished with the mechanical level indicator indicated in the datasheet.
Mechanical Level Indicatorradio
● Float-and-target board indicator on the shell exterior, readable from grade
○ None, level by the plant level instrument only
NOTE A float, a cable, and a target on a graduated board tell an operator at the gate what is in the tank with nothing powered and nothing to calibrate, and it is the indicator on nearly every ground tank and standpipe, which is why it is the default; it is omitted on a tank whose level is read only at the plant and on an elevated tank where the board would be unreadable. (10.7.2)
10.7.3 Each tank shall be furnished with a stilling well, a flanged connection at the base of the shell or the riser, and a roof connection, as the level instrument standards require for the instrument the drawings show, and the instrument itself and its signal shall be furnished under Level SensorsLevel MeasurementResolves to the current adopted revision.sync/level-sensors and Process InstrumentationProcess InstrumentationResolves to the current adopted revision.sync/process-instrumentation.
10.7.4 Each tank storing drinking water shall be furnished with a sample tap on the outlet piping outside the tank, upstream of the isolation valve, and with a sample tap at the roof reaching the upper third of the water column where the drawings show one.
NOTE The connections for the level instrument are on the tank because they are welded or cast into it and coated with it; the instrument is not, because it is selected with the rest of the plant's instruments and read by the plant's control system. The split keeps the tank manufacturer from choosing a transmitter and the instrument supplier from cutting a hole in a coated shell. (10.7.5)
10.8 Cathodic Protection Provisions
10.8.1 Each tank shall be furnished with the provisions indicated in the datasheet for the cathodic protection system furnished under Cathodic ProtectionCathodic ProtectionResolves to the current adopted revision.sync/cathodic-protection, located and sized as that system's design requires and shown on the tank shop drawings.
Cathodic Protection Provisions on the Tankcheckbox
☐ Hand holes with cover plates in the roof for anode suspension
☐ Reference electrode fittings through the shell or roof
☐ Rectifier mounting pad or bracket at the base and a conduit sleeve to the roof
☐ Access to the bottom exterior for a bottom-side anode system
☐ Insulating flanges at the inlet, outlet, and drain pipes
NOTE The cathodic protection of the interior wetted surface under AWWA D104, NACE SP0196, or NACE SP0388, and of the steel bottom exterior, is designed, furnished, and commissioned under Cathodic ProtectionCathodic ProtectionResolves to the current adopted revision.sync/cathodic-protection; this standard furnishes only the openings, fittings, insulation, and mounts that system needs on the tank, and the list above is what the sibling asks for. (10.8.2)
10.8.3 Hand holes, reference electrode fittings, and insulating flanges shall be installed before the inside coating system is applied, and their covers and gaskets shall be certified for drinking water contact where the tank stores drinking water.
10.9 Electrical and Antenna Mounts
10.9.1 Each tank shall be furnished with the mounts, brackets, and conduit sleeves for obstruction lighting, tank lighting, the mixer, the level instrument, and the cathodic protection rectifier at the locations indicated on the electrical plans, welded, cast in, or bolted as the shop drawings show.
10.9.2 Obstruction lighting, tank lighting, and the power and control conductors to the tank shall be furnished under Exterior LightingExterior and Site LightingResolves to the current adopted revision.sync/exterior-lighting and Conductors And CablesConductors and CablesResolves to the current adopted revision.sync/conductors-and-cables, and the tank shall be bonded to the grounding electrode system under Grounding And BondingGrounding and Bonding for Electrical SystemsResolves to the current adopted revision.sync/grounding-and-bonding.
10.9.3 Antenna mounts and cable support brackets shall be furnished at the locations and for the loads indicated on the antenna mounting details, and shall be included in the structural calculations of the tank.
NOTE An antenna lease arrives after the tank is built more often than before, and a mount welded to a coated shell after the fact is a holiday in the coating and a load the calculations never saw; the mounts the drawings show are furnished with the tank so that the shell is reinforced for them and coated once. (10.9.4)
11 Coatings and Linings
11.1 Coating Responsibility and Standards
11.1.1 The inside and outside coating systems of a welded steel tank and of the steel tank of a composite elevated tank shall be furnished and warranted under this standard, selected from the systems of AWWA D102, and applied by the applicator qualified under Quality Assurance.
11.1.2 Applicator qualification, ambient condition limits, the coating inspector, inspection instruments and procedures, and the records of application shall follow High Performance CoatingsHigh-Performance CoatingsResolves to the current adopted revision.sync/high-performance-coatings, and nothing in those provisions is restated here.
NOTE The coating of a water tank is specified with the tank rather than with the plant's coatings because AWWA D102 ties the system to the AWWA D100 fabrication: the shop primer is applied before the plate leaves the shop, the field seams are left bare for welding and coated afterward, the holdback is a fabrication dimension, and the coating warranty is the tank warranty. The application quality rules are the same as every immersion lining's, and those live in High Performance CoatingsHigh-Performance CoatingsResolves to the current adopted revision.sync/high-performance-coatings. (11.1.3)
11.2 Inside Coating System
11.2.1 The interior of a steel tank, including the roof underside, the roof framing, the riser, the internal piping, and the ladders, shall be coated with an AWWA D102 inside coating system of the generic type indicated in the datasheet, and the coating system schedule shall identify the AWWA D102 system designation.
Inside Coating Systemselect
Two-coat polyamide epoxy
Three-coat polyamide epoxy
Zinc-rich epoxy primer with two epoxy coats
Single-coat 100 percent solids epoxy, plural component
Single-coat 100 percent solids polyurethane, plural component
Epoxy primer with a polyurethane topcoat
NOTE A two-coat epoxy at 8 to 12 mils is the inside system of the last several decades, applied with conventional equipment and repaired in the field by anyone; a third coat buys thickness and a second chance at holidays on a roof underside that sees condensation; a zinc-rich primer under the epoxy sacrifices itself at a holiday and extends the time to first rust on a tank whose owner recoats late; a plural-component 100 percent solids epoxy builds its thickness in one pass with no solvent to flash in a confined tank and is the system of most new large tanks; a plural-component polyurethane does the same with a faster cure and a tolerance for the shell flexing of an elevated tank, and both need the heated plural-component equipment and the applicator qualified for it; an epoxy with a polyurethane topcoat is a system some Owners specify for the roof underside and the vapor space where ultraviolet enters at the vent. The system follows the tank size, the climate, and the Owner's recoating practice, so the field carries no default. (11.2.2)
11.2.3 Surfaces to receive the inside coating system shall be prepared to the grade indicated in the datasheet, with a surface profile within the range the coating manufacturer publishes for the system.
Interior Surface Preparationradio
● SSPC-SP 10/NACE No. 2 near-white metal blast cleaning
○ SSPC-SP 5/NACE No. 1 white metal blast cleaning
NOTE Near-white blast cleaning is the preparation AWWA D102 requires beneath every inside system and the one the applicator's blasting rate and the inspector's visual standards are built around, which is why it is the default; white metal is bought under a zinc-rich primer or a plural-component system whose manufacturer publishes it as the condition of the warranty. (11.2.4)
11.2.5 The inside coating system shall be applied to the total dry film thickness indicated in the datasheet, measured under SSPC-PA 2, in the number of coats and at the thickness per coat the coating manufacturer publishes for the system.
Inside Coating Total Dry Film Thicknessrange
mils
840
NOTE The thickness is set by the system: a two-coat epoxy reaches 8 to 12 mils, a three-coat epoxy or a zinc-primed system 12 to 16, and a plural-component system 20 to 40, and a project writes the thickness its selected system's manufacturer publishes for immersion rather than a number of its own. Below the published thickness the holiday count rises at every weld and edge; above it a solvent-borne epoxy traps solvent and a plural-component system merely costs more. (11.2.6)
11.2.7 Edges, welds, bolt heads, and the corners of attachments inside the tank shall receive a stripe coat by brush before each full coat.
11.2.8 The inside coating system shall be holiday tested over its entire area by the method indicated in the datasheet, under NACE SP0188, after the final coat has cured to the condition the coating manufacturer requires for testing, and every holiday shall be repaired and retested.
Interior Holiday Test Methodradio
○ Low-voltage wet sponge test
○ High-voltage spark test at the voltage the coating manufacturer publishes
Derived — the total dry film thickness of the inside coating system, with low-voltage wet-sponge testing to 20 mils and high-voltage testing above 20 mils as NACE SP0188 provides (by default)
11.2.9 The inside coating system shall cure for the period the coating manufacturer publishes for immersion service, with the ventilation the manufacturer requires, before the tank is filled for the hydrostatic test, and the cure shall be verified by the test the manufacturer publishes before filling.
11.2.10 The interior shall not be coated when the steel temperature, the relative humidity, or the dew point spread are outside the limits High Performance CoatingsHigh-Performance CoatingsResolves to the current adopted revision.sync/high-performance-coatings sets, and the interior shall be dehumidified where the schedule puts the coating in a season that does not meet them.
11.3 Outside Coating System
11.3.1 The exterior of a steel tank, including the roof, the shell, the columns, the pedestal of a steel pedestal tank, and the ladders and platforms, shall be coated with an AWWA D102 outside coating system of the generic type indicated in the datasheet, and the coating system schedule shall identify the AWWA D102 system designation.
Outside Coating Systemselect
Alkyd primer, alkyd intermediate, and alkyd or silicone alkyd finish
Epoxy primer and aliphatic polyurethane finish
Zinc-rich primer, epoxy intermediate, and aliphatic polyurethane finish
Zinc-rich primer, epoxy intermediate, and fluoropolymer finish
Waterborne acrylic primer and acrylic finish
NOTE An alkyd system is the lowest first cost and the shortest life, chalking in a decade of sun and recoated with another alkyd; an epoxy and polyurethane system holds its gloss and color for fifteen years or more and is the system of most tanks whose appearance matters; a zinc-rich primer under it sacrifices itself at every scratch and extends the time to first rust on a tank in a wet or coastal climate; a fluoropolymer finish over the same primer and intermediate holds color for two decades on a tank that carries a logo the town will look at every day, at the highest first cost; a waterborne acrylic system is recoated over an existing acrylic without blasting and meets the strictest volatile organic compound rules. The system follows the climate and the Owner's recoating cycle, so the field carries no default. (11.3.2)
11.3.3 Exterior surfaces shall be prepared to the grade indicated in the datasheet before the outside coating system is applied.
Exterior Surface Preparationradio
● SSPC-SP 6/NACE No. 3 commercial blast cleaning
○ SSPC-SP 10/NACE No. 2 near-white metal blast cleaning
○ SSPC-SP 11 power tool cleaning to bare metal at field seams, over a shop blast of the plate
NOTE Commercial blast cleaning is what AWWA D102 requires beneath the outside systems and what an exterior coat on an atmospheric surface needs, which is why it is the default; near-white is bought beneath a zinc-rich primer, whose manufacturer publishes it as the warranty condition; power tool cleaning at the field seams over a shop-blasted plate is the arrangement where a site cannot be abrasive blasted for its neighbors, and it leaves the field seams with a shorter life than the plate. (11.3.4)
11.3.5 The outside coating system shall be applied to the total dry film thickness indicated in the datasheet, measured under SSPC-PA 2, in the number of coats and at the thickness per coat the coating manufacturer publishes for the system.
Outside Coating Total Dry Film Thicknessrange
mils
520
11.3.6 The finish color, the lettering, and the logo of the exterior shall be as indicated on the tank exterior color and lettering elevation, and the Contractor shall submit color draw-downs for the Engineer of Record's approval before the finish coat is ordered.
11.3.7 Where the tank is marked under a Federal Aviation Administration determination, the marking pattern and colors of that determination shall govern the exterior finish above any other color indicated.
11.4 Shop and Field Application Sequence
11.4.1 The inside and outside coating systems shall be applied in the sequence indicated in the datasheet.
Coating Application Sequenceradio
○ Shop primer on the plate, field welds and damage repaired, remaining coats applied in the field
○ All coats applied in the field after erection
○ All coats applied in the shop, with field seams coated and damage repaired in the field
NOTE A shop primer protects the plate through shipping and erection and leaves the field seams and the finish to the applicator on the site, which is the sequence of most welded tanks; coating everything in the field after erection puts one applicator and one blast on the whole tank, which suits a tank erected quickly in a dry season and makes the blast and the containment the Contractor's; coating everything in the shop and repairing the field seams is the sequence of a bolted tank by definition and of a welded tank shipped in large sections, and it leaves the field seams with a coat applied under field conditions inside a shop-coated tank. (11.4.2)
11.4.3 Where a shop primer is applied, it shall be a primer of the selected system, compatible with the coats that follow, and the plate shall be held back from the shop primer at every field weld seam by the distance indicated in the datasheet on each side of the seam.
Shop Primer Holdback at Field Weldsrange
in
2346
NOTE The holdback is the strip of bare plate the welder needs so that the primer does not burn into the weld and the heat does not lift the primer beside it; too narrow and the weld is contaminated and the primer cracks, too wide and the field applicator is blasting plate that could have been primed in the shop. The width follows the plate thickness and the welding process, so the field carries no default. (11.4.4)
11.4.5 After field welding, the weld seams, the holdback strips, and every area of shop primer damaged in erection shall be blast cleaned to the grade of the surrounding surface and primed with the same primer before the next coat, and the shop primer shall be cleaned and roughened as the coating manufacturer requires where its recoat window has passed.
11.5 Bolted Tank Factory Coating Repair
11.5.1 Requirements in this article apply where the datasheet selects a factory-coated bolted steel tank.
11.5.2 Damage to the factory coating of a bolted tank panel that exposes bare steel shall be repaired before the panel is set, with the repair material the tank manufacturer specifies for the factory coating, applied under the manufacturer's procedure, and a glass-coated panel with damage larger than the manufacturer's repairable limit shall be replaced.
11.5.3 After erection and before the hydrostatic test, the interior of a bolted tank shall be inspected for coating damage over its entire area and every damaged area repaired, and the interior of a tank storing drinking water shall be holiday tested as the inside coating system of a welded tank is, with the test voltage the factory coating manufacturer publishes.
NOTE A bolted tank is coated once, at the factory, and the whole point of the construction is that the coating is never applied in the field; the field repair at a chip is a different material applied under different conditions, and an inspector who finds the chips before the tank is filled finds them while they are still reachable. (11.5.4)
11.6 Prestressed Concrete Tank Surface Treatments
11.6.1 Requirements in this article apply where the datasheet selects a prestressed concrete tank.
11.6.2 The roof of a prestressed concrete tank shall receive the treatment indicated in the datasheet, applied after the roof has cured and before the tank is placed in service.
Concrete Roof Treatmentradio
○ Elastomeric roof coating over the concrete dome
○ Fluid-applied waterproofing membrane over the roof
○ None, exposed concrete
NOTE An elastomeric coating bridges the hairline cracks of a dome and sheds the water that would otherwise find a crack above the stored water, and it is recoated on a cycle like a steel tank's exterior; a fluid-applied membrane does the same with a thicker film and a longer cycle, at a higher cost and with a surface that is walked on less easily; exposed concrete is the position where the dome is designed and prestressed to stay uncracked and the Owner accepts the staining of a concrete roof. (11.6.3)
11.6.4 The exterior wall of a prestressed concrete tank shall receive the finish indicated in the datasheet.
Concrete Wall Exterior Finishradio
○ Uncoated shotcrete or concrete, floated finish
○ Elastomeric acrylic coating
○ Textured architectural coating
NOTE An uncoated wall is the finish of most prestressed tanks, because the cover coat is the protection and a coating over it hides the cracks an inspector wants to see; an elastomeric coating adds a water-shedding film over the cover coat at a coastal or deicing-salt site; a textured architectural coating is bought where the tank is seen from the street and the Owner wants a color. (11.6.5)
11.6.6 Where a coated finish is selected for the wall, its color shall be as indicated on the tank exterior color and lettering elevation.
11.6.7 The interior of a prestressed concrete tank shall not be coated unless the drawings show a lining, and where a lining is shown it shall be a lining of High Performance CoatingsHigh-Performance CoatingsResolves to the current adopted revision.sync/high-performance-coatings for concrete in potable immersion service, applied after the hydrostatic test.
12 Inspection and Testing
12.1 Weld Inspection
12.1.1 Requirements in this article apply where the datasheet selects a welded steel construction type.
12.1.2 Shell, bottom, and roof welds shall be inspected under AWWA D100 Section 11 to the extent indicated in the datasheet, and the inspection shall be complete and every repair re-examined before the hydrostatic test.
Radiographic Inspection Extentradio
○ Spot radiography of shell seams as AWWA D100 Section 11 requires for the design basis selected
○ Radiography of every vertical shell seam over its full length and spot radiography of horizontal seams
○ Ultrasonic examination in place of radiography where AWWA D100 permits, to the same extent
NOTE Spot radiography at the frequency the design basis requires is the inspection the joint efficiency of that basis assumes, and it is what nearly every tank under the allowable stress basis receives; full-length radiography of the vertical seams finds the defect that the spot missed and is what the alternative design basis requires and what an Owner buys on a tall standpipe whose vertical seams carry the most stress; ultrasonic examination reads a weld without a radiation source, which lets the inspection proceed while other trades are on the site, and it depends on the examiner's hand in a way a film does not. (12.1.3)
12.1.4 Bottom plate lap welds and the shell-to-bottom joint shall be tested for tightness by vacuum box before the bottom is covered or the first course is placed on it, and every leak found shall be repaired and retested.
12.1.5 Weld inspection shall be performed by the party indicated in the datasheet.
Weld Inspection Performed Byradio
○ The tank manufacturer's qualified inspector, with the Owner's inspector entitled to witness and to select additional locations
○ An independent testing agency retained by the Owner
○ An independent testing agency retained by the Contractor
NOTE AWWA D100 places the inspection with the manufacturer and gives the purchaser the right to be there, which is how most tanks are inspected and the arrangement under which the film is the manufacturer's record; an agency the Owner retains reads the film for the Owner and is paid by the party that wants the defect found; an agency the Contractor retains is independent of the manufacturer and inside the Contract Sum, and its report arrives through the Contractor. (12.1.6)
12.1.7 Where the parties disagree whether a radiograph shows a rejectable defect, the Engineer of Record shall make the initial determination against the acceptance criteria of AWWA D100.
12.2 Hydrostatic Test
12.2.1 After the tank is complete, the inside coating has cured for immersion, every opening is closed, and the foundation has been accepted for the full load, the tank shall be filled with water to the overflow level and held for not less than the period indicated in the datasheet, and every exterior surface, seam, joint, and penetration shall be inspected for leakage throughout.
Hydrostatic Test Hold Periodrange
hours
244872168
Default: Not less than 24 hours
NOTE Twenty-four hours at the overflow level is the hold AWWA D100 and D103 are written around and the one nearly every steel tank specification carries, which is why it is the default; a prestressed concrete tank is held longer because its concrete absorbs water for days before the loss stabilizes, and an Owner who wants the loss measured rather than observed holds a week. (12.2.2)
12.2.3 The tank shall be accepted as tight only where the loss over the hold period, measured after any stabilization period the AWWA standard for the construction type provides and corrected for evaporation, does not exceed the value indicated in the datasheet, and where no flowing or dripping leak appears on any exterior surface.
Allowable Leakage, Percent of Tank Volume per 24 Hoursrange
%
0.0250.050.1
NOTE A welded steel tank is tight or it is not: AWWA D100 allows no leakage, and a weep at a seam is a weld to be repaired, so the criterion for a welded tank is zero. A bolted tank is judged the same way after its bolts are retorqued, with a seam that still weeps resealed. A prestressed concrete tank absorbs water into its concrete and loses a measurable volume through evaporation and through the damp patches on its wall that AWWA D110 and D115 accept, so those standards allow a small measured loss with no visible flow, and the project writes the loss the standard for its construction type permits. The criterion follows the construction, so the field carries no default. (12.2.4)
12.2.5 The water for the hydrostatic test and for the disinfection that follows shall be furnished by the party indicated in the datasheet, and the water for every retest after a failed test shall be furnished by the Contractor.
Test and Disinfection Water Furnished Byradio
○ The Owner, from the system the tank serves, at no charge
○ The Contractor
12.2.6 Where the tank is a welded or bolted steel tank, the filling, the hold, the leak inspection, and the retest shall follow AWWA D100 or AWWA D103 for the construction, and the settlement of the foundation shall be surveyed at the shell before filling, when the tank is full, and after it is drained.
12.2.7 Where the tank is a prestressed concrete tank, the filling rate, the stabilization period, the measurement of the loss, and the inspection of the wall shall follow AWWA D110 or AWWA D115 for the construction, and damp spots on the wall shall be mapped and judged against that standard's criterion.
12.2.8 A leak found during the test shall be repaired by the tank manufacturer by the method the AWWA standard for the construction permits, and the tank shall be refilled and retested from the start of the hold period at the Contractor's expense, with the cycle repeated until the tank passes.
12.2.9 Test water shall be discharged at the location indicated on the civil site plan, at a rate and through an outlet that causes no erosion and no flooding of adjacent work, and dechlorinated where it is discharged to a receiving water.
NOTE The hydrostatic test proves the tank and loads the foundation for the first time at once, and the settlement survey is as much the point of the test as the leak inspection: a ringwall that settles unevenly under the first fill is found while the tank can still be drained and the foundation corrected, and a tank whose shell is out of plumb after the first fill is a tank whose foundation moved. (12.2.10)
12.3 Disinfection
12.3.1 After the hydrostatic test is accepted and before the tank is placed in service, the tank shall be disinfected under AWWA C652 by the method indicated in the datasheet, and the Contractor shall submit the disinfection plan to the Engineer of Record and the water purveyor before the chlorine is introduced.
Disinfection Methodradio
○ AWWA C652 Method 1, fill the tank with chlorinated water and hold
○ AWWA C652 Method 2, spray or brush the interior surfaces with a strong chlorine solution, then fill
○ AWWA C652 Method 3, chlorinate a portion of the volume at high strength, hold, then fill to the overflow
NOTE Filling the whole tank with chlorinated water holds every surface at the disinfection concentration for the contact time and is the method of a small tank, because the water it uses and then has to dechlorinate is the whole tank; spraying the surfaces with a strong solution puts the chlorine where the surfaces are and uses a few hundred gallons, so it is the method of most large tanks and the one that puts a crew in the tank with the chemical; chlorinating a fraction of the volume at high strength and then filling over it disinfects the floor and the lower shell by contact and the rest by dilution, which suits a tank whose roof and upper shell were disinfected by spray before the floor was finished. The method follows the tank size, the water available, and the purveyor's practice, so the field carries no default. (12.3.2)
12.3.3 The chlorinated water from Method 1 or Method 3, and the drained solution from Method 2, shall be dechlorinated to the limit the discharge permit or the receiving water requires before it is discharged, and the discharge shall be at the location the hydrostatic test water is discharged.
12.3.4 After disinfection, the tank shall be filled with water from the system it serves, and samples shall be collected and analyzed for coliform bacteria by a laboratory certified by the state drinking water program, on not fewer than two consecutive days, before the tank is placed in service.
12.3.5 Where any sample fails, the tank shall be disinfected again under this article and resampled at the Contractor's expense, and the tank shall not be placed in service until two consecutive daily samples pass.
12.3.6 Where the tank stores water other than drinking water, the disinfection shall be as indicated on the process notes on the tank design data table, and where none is indicated the tank shall be cleaned of construction debris and flushed before it is placed in service.
12.3.7 The chlorine residual in the tank at the time of the first sample shall be recorded, and the tank shall not be placed in service with a residual above the level the purveyor sets for water entering its system.
13 Erection and Installation
13.1 The tank shall be erected on the accepted foundation in accordance with the manufacturer's erection instructions and the AWWA standard for its construction type, by the erector qualified under this standard, with the shell plumb and round within the tolerances that standard sets.
13.2 Shell plate, panels, and precast wall sections shall be lifted by the lugs or the points the manufacturer designates, and a coated panel shall not be lifted by a device that damages the coating.
13.3 Erection shall not proceed when the wind speed exceeds the limit the manufacturer's erection instructions set for the lift, and a partially erected shell shall be braced against wind as those instructions require at the end of each shift.
13.4 The riser, the pedestal, and the columns of an elevated tank shall be plumbed and the bowl set within the tolerances AWWA D100 or AWWA D107 sets, and the plumb shall be surveyed and recorded before the roof is placed.
13.5 Temporary erection attachments welded to a steel shell shall be removed, the surface ground flush, and the area blast cleaned and coated with the full system, and no temporary attachment shall remain on a tank at the hydrostatic test.
13.6 The interior of the tank shall be cleaned of weld spatter, blasting abrasive, construction debris, and standing water before the inside coating system is applied and again before disinfection, and no material shall be stored inside the tank after the inside coating system has cured.
13.7 The site around the tank shall be graded under EarthworkEarthworkResolves to the current adopted revision.sync/earthwork so that surface water drains away from the foundation, and backfill against a ringwall or a slab edge shall be placed after the hydrostatic test unless the foundation drawings release it earlier.
NOTE A tank is the one structure on the site that is erected to a tolerance of fractions of an inch in a hundred feet by a crew working in the wind, and the tolerances are the manufacturer's because the manufacturer's design assumed them; a shell out of round by more than the design allows carries a bending stress the calculations never saw, and the plumb survey before the roof goes on is the last time it can be corrected. (13.8)
14 Delivery, Storage, and Handling
14.1 Delivery, storage, and handling shall follow Common Work Results ProcessCommon Work Results for Process EquipmentResolves to the current adopted revision.sync/common-work-results-process, with the provisions of this section added for the parts a tank ships as.
14.2 Shop-primed plate shall be shipped and stored on dunnage off the ground, separated so that the primer is not abraded, and covered against rain where the primer is not rated for exterior exposure without a topcoat.
14.3 Factory-coated bolted tank panels shall be shipped in the manufacturer's crates or on the manufacturer's racks with separators between panels, stored on level dunnage under cover, and inspected for coating damage on arrival and before each panel is set.
14.4 Prestressing wire, strand, and tendons shall be shipped on reels protected against moisture and stored off the ground under cover, and a reel whose steel shows pitting shall be rejected.
14.5 Precast wall panels of a prestressed tank shall be shipped and stored on the supports and in the orientation the manufacturer designates, and shall not be stacked except as the manufacturer permits.
14.6 Appurtenances, gaskets, sealants, and the coating materials shall be stored within the temperature limits their manufacturers publish, and a coating material beyond its shelf life shall not be used.
15 Warranty
15.1 The tank manufacturer shall warrant the tank, its roof, its appurtenances, and its coatings or its cover coat against defects in materials and workmanship, including leakage, for the warranty period the datasheet of Common Work Results ProcessCommon Work Results for Process EquipmentResolves to the current adopted revision.sync/common-work-results-process indicates, and shall warrant the inside and outside coating systems against blistering, peeling, disbonding, and rusting of the substrate for the period indicated in the datasheet, each measured from the date of substantial completion.
Coating Warranty Periodrange
years
1235
NOTE A one-year coating warranty matches the tank warranty and is what the coating manufacturers and applicators give without negotiation; a two-year warranty covers the first full freeze and thaw and the first summer of ultraviolet on the exterior, and it is the period many utilities now carry; a longer period is bought on a plural-component system or a fluoropolymer finish whose manufacturer offers it, and it is conditioned on the inspection record this standard requires. The period follows the system and the Owner's practice, so the field carries no default. (15.2)
15.3 A first-anniversary inspection of the tank shall be performed as indicated in the datasheet.
First-Anniversary Inspectionradio
● Inspection by the tank manufacturer, the coating applicator, and the Owner between eleven and twelve months after substantial completion, with the tank drained
○ No first-anniversary inspection
NOTE The first-anniversary inspection drains the tank once inside the warranty, puts the applicator and the manufacturer on the floor with the Owner, and finds the blister, the holiday at a weld, and the weeping seam while the party who warranted them is still obliged to fix them, which is why nearly every tank specification carries it and why it is the default; omitting it is the position of an Owner whose system cannot spare the tank for a day in its first year. (15.4)
15.5 Where the first-anniversary inspection is selected, the Contractor shall give the Owner not less than 30 days notice of the inspection, shall furnish the ventilation, lighting, and confined space entry provisions the inspection requires, and shall repair every defect found under the warranty before the tank is refilled, with the repairs inspected and the tank disinfected again under this standard.
15.6 Where the parties disagree whether a defect found at the inspection is a warranty defect, a design matter, or the result of service beyond the design basis, the Engineer of Record shall make the initial determination.
15.7 Work repaired under the warranty shall carry a renewed warranty running from the date the repair is accepted, for the full original period or for the remainder of the original period, whichever ends later.
16 Spare Parts
16.1 The Contractor shall furnish the spare parts indicated in the datasheet, under the spare parts provisions of Common Work Results ProcessCommon Work Results for Process EquipmentResolves to the current adopted revision.sync/common-work-results-process.
Spare Parts Furnishedcheckbox
☑ One gallon each of the inside and outside finish coat, with the primer, for touch-up
☑ One gasket for each manway and hatch size
☑ One replacement screen for each vent and overflow
☐ One overflow flap valve
☐ One climbing sleeve or carrier for the ladder safety system
☐ One float cable and target assembly for the level indicator
☐ One set of seam bolts and sealant for a bolted tank, in the quantity the manufacturer recommends
NOTE The touch-up coating is the part used first, at the scratch the first maintenance visit leaves, and it is bought with the tank because the batch that matches the tank's color is the one on the tank; the gaskets and the screens are the parts replaced on a schedule; the flap valve, the climbing sleeve, the float assembly, and the bolted tank hardware are bought where the Owner's stores are far from the tank and the part is one the manufacturer does not stock in the Owner's region. (16.2)